I usually dont just ask random questions on here but here goes. Haters can just hate. I just installed a dobinsons 3in long travel in the rear of my 16 sr5 and at full droop my brake lines are maxed out. I got the metal tech brake line kit but for the life of me i cant find any instructions. Im pretty sure i just unbolt the old lines and then replace with the new. How do i bleed the brakes to remove the air. Any help would be great thanks.
Bleeding process is very simple in these trucks with two people. The brake booster will pump fluid out at the rear brakes so you don't have to do the traditional up/down of the pedal. It pumps quite quickly, make sure you don't run the reservoir below the minimum line.
You'll want:
Brake fluid
10mm flare wrench for the brake lines
8mm flare for the bleed screw? Might be 10mm also
A clear piece of tubing that fits over the bleed nipple and a water bottle to catch the old fluid.
A screwdriver and needle nose pliers to get the metal clips holding the lines off
A little rubber cap or something to keep fluid from dripping out everywhere when disconnecting the lines. I think i used the cap that covers the bleed nipple.
Nitrile gloves
Eye protection
Be careful with brake fluid, avoid contact with your skin and don't let it touch the paint.
Disconnect the top brake line and attach rubber cap. Then disconnect the bottom of the line. I cant remember exactly how you get them off, but you'll see they're held on by metal clips. Mine were a real pain to get off. You'll want to pry those with a screwdriver. You'll see when you get under there. I think i removed the bracket that holds them in place to get them off. Attach new lines. You might need to attach them to the bracket first depending on how hard the clips are to get on or off. Don't over torque the brake lines when reattaching.
Once the new lines are on attach your clear tubing to the bleed nipple and have the other end in a water bottle or something to catch the fluid. Have your helper get in the car and turn the key to the on position. Start at the passenger rear. Your assistant will push down the pedal as you loosen the bleeder screw. Don't push the pedal all the way to the floor. Half way should be good enough to activate the pump. You don't need to loosen the bleeder screw much, half turn should be plenty. You'll hear the pump activate and fluid will come out. Let it flow until you don't see any bubbles. Tighten the bleeder and then release the brakes. Top off the reservoir. Switch to drivers rear and repeat.
The front brakes will not pump fluid automatically for you. You'll have to have the assistant pump the brakes. Start at the front passenger. Depress brake pedal (not to the floor) and loosen bleed screw. When fluid begins to stop flowing tighten screw. Release brake and do it over again until no air comes out. This might take a few times. Repeat on drivers front.
Top off fluid in reservoir. Clean up any spilled brake fluid. Done.