Light Bar Interest? Anyone want one?

MojaveMadMan

New member
Hey guys,

Trying to gauge interest from the 4th Gen'ers to see if you guys would be interested in some light bar options. I am going to fab one up for my wife's 05 after the new year and wanted to see if anyone else would be interested. If I get enough interest I can make a batch run and have everything laser cut which makes these things really nice!

Background: I have been a fabricator for 15 years now, did it professionally for 6 years before entering the military (fabbing doesn't pay as well as you would think). I actually did some light bar runs on TW for the 2nd Gen Tacoma's a couple years ago, all laser cut and they turned out very nice. Trying to see if people are interested for the 4th Gen's as from what I see, there really aren't any options out there for them.

Concept: I will be doing two different kinds. I will be making a larger one (thats what I want for our 4th Gen), and a smaller one. The larger one is kinda of a bridge point between getting a full up off road bumper, and a small light bar. It can take some small/medium hits, and is great for ramming shopping carts or polls at the gas station, haha. Not sure if I will make a bunch of these and keep selling, or do a one time batch build. These take a lot of time to build, and I don't always have a lot of time to spare.

Here are some pictures of the ones I made for the 2nd Gen Tacoma's, it would be basically the same as this.







The other option I was going to entertain is something a lot simpler, cheaper, and easier to ship. It would be like a normal light bar, but designed to hold a 30" LED light bar. It would be plate brackets that bolt into existing spots on the 4th Gen so it requires no modification to mount, and will sneak through the grill and allow you to bolt a 30" light bar between the brackets, there will be no tube here. I can do two versions, one that goes past the grill and puts the light bar in front of the bumper like a normal light bar, or make one that requires you to cut out the lower grill and the bar will sit in the opening. I can make one or the other depending on demand. Again, the idea here is this is 100% bolt on and requires no drilling so you can return your vehicle to stock with no issue, or for those who don't want to drill up their rig. Here are some examples of Tacoma ones I have made. These have tubing because they were used for mounting round lights. I want to make them with no tube, and a 30" light bar can sandwich in-between the mounting plates. If there is interest in a tube version, let me know.









So thats the idea. I am very open to suggestion and will see what I can do. I want to make sure these are built so that front plates can show in the states that require them. Also, I learned from the Tacoma ones, the big ones will not be painted as the shipping companies like to damage paint... I haven't decided in the smaller version, though it is a true possibility and price will reflect in both directions. I don't have a price decided yet either. It all depends on interest and how many I would make. If it's around 10 of the small ones or 5 of the large ones, then I can do laser cut runs and mass produce and come up with a fair price. Let me know what you all think!
 
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I will say that the large ones will be less than $400 and small ones less than $200, but it is really hard to give a fair price until I figure out true costs (get quotes from the laser cutter, steel supply, etc). I have lower overhead than big shops, and this is from one forum member to another so prices will be reasonable! It really all centers around what the group wants!
 
I may be interested but what about making it more of a full tubular bumper with the place to mount a light bar? Is this possible or is it too heavy for the mounting?
 
I may be interested but what about making it more of a full tubular bumper with the place to mount a light bar? Is this possible or is it too heavy for the mounting?

Anything can be made. But for the price to build a full tube bumper around the factory one, bigger than the large version I have, would end up costing as much as a replacement off-road bumper... Do at that point you might as well get something serious. There are a lot of companies that make nice replacemt bumpers, so my idea is to offer something that isn't already available. If you really want a tube bumper that goes around the existing, I always do custom work haha!

Or am I miss understanding what you are thinking?
 
I would be interested in a small version to mount a 30" light bar recessed in my lower grill.

I also like the larger version and had some comments/suggestions. Because of its large size and semi-wraparound design, it seems that this version could be useful for more than just holding a 30" light bar. What about the possibility of mounting ditch lights or auxiliary fog lights?
 
I would be interested in a small version to mount a 30" light bar recessed in my lower grill.

I also like the larger version and had some comments/suggestions. Because of its large size and semi-wraparound design, it seems that this version could be useful for more than just holding a 30" light bar. What about the possibility of mounting ditch lights or auxiliary fog lights?

Definitely a lot more options with the bigger one. You could configure that one in a lot of combinations! 30" is more for the smaller one because it is perfect fit for the lower grill. For the larger one it could be many different options or combos.
 
[MENTION=93512]MojaveMadMan[/MENTION] it looks as though interest is building quickly for the smaller design. I don't know if these other folks are looking for the protruding design or the recessed design like I'm interested in.
 
Build something like this

859746d8f495e242fcaf842013b2f53d.jpg
 
[MENTION=93512]MojaveMadMan[/MENTION] it looks as though interest is building quickly for the smaller design. I don't know if these other folks are looking for the protruding design or the recessed design like I'm interested in.

Yes, those who are interested, it helps to know which style you are interested in. More people liking the flush mount in lower grill, or one that comes out of the grill and is in front of the bumper?

Build something like this

I have done a bunch of baja style bumpers. I personally enjoy them, but you don't get as much attention as you would think as far as people wanting them. Plus they take a lot of time to build and with my full time job and soon to be 2 kid do's... It's hard to break away for a long time to build custom tube bumpers... Thats why I leave the bigger stuff to the big guys. I am good at making smaller parts, engineered the right way that work great and require little or no modification to your vehicle, thats kind of my niche. I really like the 2nd one you posted though!
 
That second pic posted by [MENTION=98814]jsmith21[/MENTION] is EXACTLY what I want to do with my T4R! I previously saw this and fell in love with it. Just have to find someone nearby that has the fabrication skills to pull it off.
 
That second pic posted by [MENTION=98814]jsmith21[/MENTION] is EXACTLY what I want to do with my T4R! I previously saw this and fell in love with it. Just have to find someone nearby that has the fabrication skills to pull it off.

I'm an 8 hour drive away if you want custom work... haha
 
If you're up for it, I would strongly consider making the drive. I can message the owner of the above truck and see if he can provide additional pics/info.
 
That second pic posted by [MENTION=98814]jsmith21[/MENTION] is EXACTLY what I want to do with my T4R! I previously saw this and fell in love with it. Just have to find someone nearby that has the fabrication skills to pull it off.

If you're up for it, I would strongly consider making the drive. I can message the owner of the above truck and see if he can provide additional pics/info.

Sending PM so we don't clog the thread.
 
Hey everyone! Still tracking here. Should have some CAD plans to post in a week. My wife is in labor and we will have a baby in the next couple hours here. Taking our brake to fill in because I way not reply for a day or two.

Looks like low interest for large ones, so I'm gunna take those off the table for now. PM if you are serious about one, I can probably do a limited run of a few want.

For the smaller bars, I wentboutband made some templates and have a good idea of what to do. I see it as two options, let me know what you think so I can draft up plans accordingly.

Stealth - want to do one that brings the LED bar right up to the back of the lower grill. It will keep it behind so that it is stealthy, not out for everyone to see, and keep your grill intact so no cutting required. You should still get great light output from there, while being low key. If everyone thinks they want it to actually mount flush, and require the lower grill to be cut (it looks like the insert might pop out) let me know.

In Front - This option will have the fingers that go through the grill, then a 2nd part that bolt on any brings the LED bar up and in front of the bumper. This will allow it to be higher which provides a little better light, allows those with front plates to still run a full LED bar with no plate interference.

Ok well please let me know what you like, which one you would be interested in, and I'll try and get some actual pics up, haha. Thanks for the help guys and gals!
 
Congratulations on kiddo #2!! I would be interested the in-front option but may also be interested in the full option that you have taken off the table if you were to do a small run.
 

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