New filler panel light bar design!

SRQ-Runner

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I thought it would be cool to start a design thread for the new SRQ Fabrications filler panel light bars, that way you guys can follow along with the project and input ideas as Toby (@snivilous) and I move forward with the project.

I originally made a batch of 10 filler panel light bars and sold them through my site. Unlike what most do, I went a different route then the angle eye lights. I decided to mount a light bar into the panel and spend hours working on making it look as if it was meant to be there from the factory. While I felt this route ended up producing a great looking product, the time required to build a set was way too high and thus why I limited the build quantity to 10 pairs. Here are a few pictures of my old design:

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In light of more and more people asking for me to make them a set, I decided it was time to look at making a more practical design that still maintained the factory and high quality look I wanted. After thinking it over for a while, I knew there really wasn't a way for me to use the stock filler panels and lower the build time. That is where this bad boy comes into play.

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That's right, the new filler panels will be 3D printed and designed to fit into the factory location while also making it easy to mount a light bar into them. After a few hours of designing, Toby was able to recreate the OEM panel to be printed. We figured this would be the best route to start as then we can go about editing the drawing to hold a light bar and other lighting options.

I finally got time today to set up the printer for the first print. The piece shown below is the main piece of the stock filler panel. Currently the sides and tops of the panel are being printed. These pieces then connect together to create a complete filler piece. Once we test fit this panel and make sure it meets the quality we want it to be, we can go ahead and start working out how we want to mount the light bar into the panel. We hope to have a complete design out and ready for purchase soon!

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Stay tuned for more pictures and progress!
 
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Definitely interested in this. Looks like an excellent option for relocating turn signals.
 
I really like this design, looks clean and is very functional. Any idea on price yet?

The old version sold for $175 a pair. We don't really have an idea on pricing yet for the new versions but I would expect a price drop compared to the original version.
 
Looks good Matt. Will keep abreast of the continual progress.

You really should look into LED lighting for boating for your friend and other companies as well as bolt on existing lights. I was at the boat show in Charleston SC last weekend and while there has been progress with lighting, I still feel companies don't address all needs, especially for night time needs in galleys, engine rooms and dry compartments to name a few. The pricing of boats has gotten a little out of hand IMHO, as evidenced by some 2017 models being displayed with 15 model engines. Good luck in Miami if you make it.
 
Here's a photo of the two sides pieces connected. Remember this is just a prototype

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Which light bars will it be set up for?

Or which have you used before



We are going to have multiple options available. Off-road light bars, DRL, turn signals, etc. Most of the lighting options will be from Morimoto (The Retrofit Source).




Sent from my iPhone using Tapatalk
 
Very nice! I would be interested in a set once they become available.

I saw you have the mod pod minis on your site. Curious to see what you guys do with these. It might be possible to put one or stack two in the corner lamps. I think that would look great with the retrofits you folks do. Might look cool if you pull the corner lamps completely and just have the one or two mod pods fully exposed. I might even replace the stock fogs or blinker lights with these.

We will be selling a version that looks like the original version but it will be 3D printed


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For the record, and keep in mind, the pictures Matt posted are extremely preliminary prototype designs. The 3D printers we are using have volume and construction limitations, which is why this filler piece is an "assembly" of multiple smaller sections that plug together. Additionally, it should be noted that from the front even something like this prototype design would look just like the stock filler piece--meaning that even though there may be multiple pieces for one filler piece, the main piece on the front that is visible will be a single piece so there won't be any seams or visual imperfections.

In the future it may be practical (or an option) to contract out the 3D printing to allow for a higher quality one-piece design, however that would drastically increase cost as well as obviously not having the quick and cheap turn around capability of the 3D printer just sitting on our desk (despite manufacturing limitations).

TL;DR -- This is a super preliminary prototype/proof of concept, and in no way represents what a finished product's quality or design will be like.

 
Looking good! Not sure if you've seen it or not, but I built my filler panels on 3D printer also. Here's a few pics:

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Let me know if you have any questions. Good luck with your project.
 

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