New to me 97 SR5... It's got some issues

Mr Tom

New member
So I bought my son a slightly beat up SR5, with 160,000 miles on it. I logged into the Toyota owners website and see that it had regular 3000 mile oil changes, new timing and water pump at 122k, and regular maintenance from a dealer for most of its life.
The issue is that it was also regularly thrashed, it seems. The rear bumper was replaced, the hatch repaired and repainted (poorly), the moon roof doesn't work, and it was pretty dirty inside. Also, the running board on the drivers side has been damaged, the end cap on the passenger side one is missing, and the front bumper was dented at some point, but not badly so. Finally, the paint has seen better days.

I bought it because there was zero rust underneath, the regular engine maintenance, and the mechanicals all checked out. I did have a mechanic check it out, and he said it was ok, just "rode hard and put up wet." Like someone took advantage of the capabilities and the body paid the price.

I'm going through changing the fluids, put new tires on it, new rotors, and fixed the broken antenna. I want to go to through the engine, and then the suspension and teach my son some automotive skills. We're going for ride comfort first, while maintaining the ability to hit the national forest roads confidently.

My questions are about suspension and steering, my personal mechanical weakness. We're not interested in lift, if it can be avoided, so stock height to 1-2" lift is our aim. Everything is apparently fine underneath, but we're going to change it out and beef it up for long term reliability anyway. So what would y'all suggest as a path to that end?

LBJ is first up. I'll get OEM. But what else can we do while we are tearing it apart? Two dudes in a driveway level stuff. Upper ball joint? Tie rod ends? Any other straightforward upgrades or suggested replacement parts we can do while its torn apart anyway? What about other steering components?

After that, I want to hit all the shocks and springs and struts. Again, I'm not looking to lift it high, so stock height is ok, maybe 1-2" if it can't be avoided. I've read where some have said since you're replacing it all anyway, just put a lift on it, but this is a daily driver, with summertime forest roads and snowdrift busting the hardest work she'll likely do. Would the lightest OME setup do? Or some mashup of stock/OEM and aftermarket stuff? -Thanks
 
Register to hide this ad
If you want it to drive nicely, the stock Tokicos are the best. They can be had for less than $35 from Toyota of Dallas' online parts store (not the TRD site). You can't beat the price and they are decent enough for off-road. This is best if you're more concerned about drive quality than off-road capability (they still work ok off-road, after all these are the OEM parts!).

Next step up would be something like a KYB Gas-a-just or equivalent (like what I have). Keeps it at stock height but they rebound really nice so great for off-road. Then OME, then Bilstein but now it's getting pricey.

I would also look into replacing the coil springs as well, mine were pretty shot at 192k and that's with almost no offroad use. If the front end dips when you brake and rebounds after you come to a complete stop, you need new front coils. If it leans back when speeding up, you need new rear coils. I needed both.

Tie rods are easy to check, when you jack up the front end of the car see if you can rotate the tire side-to-side. If yes, replace inner and outer tie rods.

Sway bar bushings made a HUGE difference for cornering and control. My rig had a ton of body roll and the Energy Suspension bushings are by far the best out there and relatively cheap! Do both the D-shaped bushings and the sway bar end links. Replace any sway bar end links if they are rusted out or if you see divots in the shaft (the sway bar will dig into it over time).

That's all for now. The engines on these are great, required little maintenance. Nothing to really upgrade except for maybe the deck plate mod, see links in my sig. Also, might want to just remove the running boards, it looks ok without them. Or you could try and replace them, people are selling them all the time.
 
Do LBJ's, inner tie rods, out tie rods, steering bushings, rack guide adjustment, and sway bar bushings. Mind as well throw some new shocks in there as well, and hey why not put a budget lift kit on it? I give you 2.5" lift kit from my truck for $150:) If you want to save a pile of cash, Moog sells decent OEM alternatives for all things suspension.

Also, might want to just remove the running boards, it looks ok without them. Or you could try and replace them, people are selling them all the time.
Wow, so thoughtful of you to plug my ad. As a matter of fact, I do have a set of running boards for sale! Op message me ;)
 
Last edited:

Members online

Forum statistics

Threads
278,312
Messages
3,554,089
Members
248,016
Latest member
Advally Service

Trending content

Back
Top