That amount of hotglue shouldn't fail. And no, there is no duct tape used. You must be seeing the hushmat pieces.
About the three inch speakers in the tweeter location... Yes i put them there for a while. There is a quite a bit of depth theredue to the large factory tweeter mount. A lot of depth really, but remember, you have to get the panel back on. The only drawback is that the three inch speakers cone may be like 2.5 inches large and the factory hole is like 2 inches. So, sound may not be perfect. I mean, it worked surprisingly well; but, there is better ways to do it right i suppose.
About the 8 inch speaker in the rear door. Yes, I made a spacer ring. 3/4 inch. I cut the inside of the panel out. Just the excess plastic that sticks out towards the factory speaker. So... no, the woofer never hits the door panel at all. I cut the metal out of the door to 7 inches but maybe didn't have to due to the spacer ring. If you do this, definitely use a lot of hushmat. Also use woofer that are made for infinite baffle or free air. With the JL ZR8 the spacer would be perfect if you actually put a little hushmat under the spacer to give it like another millimeter or two. Surprisingly, after this they fit perfect. They are no rattles in my door except the window itself barely rattles. But, no rattles when the window is up all the way.