Japan vs. US
Interesting observations and opinions. My employer is an automotive OEM supplier to several manufacturers, Toyota being our largest customer.
Our parent company sells to Toyota in Japan and we sell to Toyota in North America. In our case, the supplied product is virtually the same - only manufactured in different parts of the world. Quality standards are the same for both domestic and imported components.
Currently, the Tahara plant in Aichi is arguably the highest quality automotive plant in the world. The Kyushu plant has also won the JD Powers Platinum award twice in the past few years (2000 and 2001),
The Tundra is manufactured in Indiana (TMMI). The "new" Tundra will be manufactured at the newly built San Antonio, TX plant starting in late 2006. This will eventually be Toyota's largest assembly plant in the world, although initial production will be under capacity. There is also talk of perhaps eventually building the 4Runner here as well. Toyota is still optimistic about the light truck market and will have excess capacity at TMMI as well. There have been some "un-Toyota like" issues with the current Tundra model (and similar Sequoia) that I would not expect with the new model. Toyota had a learning curve with full-size trucks.
Toyota, like most Japanese transplant companies in the US (ours included) has "dual management" set-up for most areas: American and Japanese. In many cases there is much overlap in responsibility. The Japanese deal with the Japanese workers, suppliers, and customers and we deal with the Americans. The goals are the same.
Based on my experience, I believe in general NA manufactured vehicles are very close in quality to the imported units. Personally, I still own a '92 Camry. This was the first model year of that 3rd generation. It was manufactured in Georgetown, KY (TMMK) and is still running strong at 175K miles. Very few problems in 13 1/2 years of ownership. I can only hope my 2004 4Runner will give the same exemplary service. Actually, I had a Japan produced '85 model small truck that was not as trouble-free as my Camry.
I will agree that Toyota/Lexus are the best built vehicles on the road. (Honda is in second place IMO)