Rear Brake Backing Plate Sheild Rebuild

[cferry7]

1989 Toyota Pickup DLX 22RE , 2.4 L , 4WD

Rear Brake Backing Plate Outer Diameter Dust Sheild Rebuild ------- Pictorial's

To be continued .....

 

[cferry7]

Fabricate Dust Shield

1) Fabricate Brake Backing Plate Outer Dust Shield ----
a. 1/32 inch thickness Steel Sheet
b. Cut 2 1/4 inch strip of this Stainless Steel
Sheet
c. Shaped this Strip into Circular shape
d. Cut trapezoidal shape slits lengthwise
into Steel Strip up to the 1/2
inch depth.
e. Bend trapezoidal and trianglular shape
cuts of Stainless Steel to form circular
Shield consisting of the 1/2 inch outer
edge for shield.



To be continued . . .

 

[cferry7]

Backing Plate -

Backing Plate - with Rusted Outer diameter Dust Shield Removed ---

 

[cferry7]

Cut of Stainless Steel Strip

Cutting of Stainless Steel Strip
Black & Decker Jig Saw - All Metal Blade

Painting "new" Dust Shield
Rustoleum Flat Black spray paint

 

[cferry7]

Paint, Begin Attaching

Paint and Beginning to Attach Shield to Backing Plate.
1) JB Weld, Dewalt Clamps
2) Glue in individual stages. Two days in advance I Form Fitted the Shield - Small Shaping adjustments with Ball Peen hammer.
3) Individual JB Weld Stages counterclockwise to continue to shape the Steel Strip.
4) Allow each stage to dry at least 4 - 5 hours
before next Glue attachment spot. At least 24 hour dry time before functional test.

 

[cferry7]

Completed

Completed Final JB Weld Touch Up on Left Rear Brake Drum Dust Shield Fabrication.
Pictures added to a new Picture Album within T4R Forum Photo Gallery.