Thanks for quick response!!
So the mechanic is pretty brilliant but I don't trust him 100%. He said he worked on the truck for a long time trying to get the brakes to work, even bleeding each line on the ABS. I thought I would just let him install the brakes so he had access to more tools than me. He used a power bleeder HOWEVER one of his mechanics installed the brakes upside down I.E. the bleeder is now at the bottom of the caliper instead of the top. When I got an alignment (after having them install the whiteline LCA bushings) the mechanic (old crusty looking guy, always a good sign IMO) said "of course your brakes aren't bleeding correctly, they're installed up-side down!" My truck was definitely not properly maintained before I got it. When I first bled the brakes, the fluid was the darkest, dirtiest color I had ever seen so I've already swapped in a used MC and booster.
I went to a local 4Runner specialist called
The 4runner House which is in Garland (wow this guy is awesome. I think his type of business is truly amazing. If anyone needs random hard to find 4Runners parts he probably has it) and he assured me the orientation of brake calipers doesn't matter and that I should upgrade the master cylinder to compensate for the increase in size of caliper. However he also sold me a used master cylinder and booster for 99 so maybe it's old and tired and not giving full compression. He tells me the only way it would be bad is if it is leaking so I'll find out tomorrow when I flip the calipers and pull the MC to see how it's doing.
I've ordered a T100 MC rebuild kit 04493-60240 so I can rebuild the MC for the MC+Booster I'll get from the junkyard tomorrow
I'm okay with upgrading to the T100 setup (if it truly is an upgrade) so I'll be covered if I'm going to upgrade rear brake capacity in the future. I work for a dairy farmer in East Texas (
Jersey Girls Milk Co. | 5326 E FM 852 Winnsboro, TX, US,75494 | 903-365-2449) and I would like to become more involved with delivering local meat and dairy from farms so I'll be towing some heavy stuff in this next year. Trans cooler is coming but haven't planned that out yet.
Other things to mention: I put a new power steering (autozone ugh), plugs/wires, valve covers with half moons and everything, dropped trans pan to clean, trans flush, diff seal, pinion seal, axle seals, steering rack mounts, basically changing and flushing all fluids so I'm trying to catch up on maintenance and make sure everything is ready to be driven long distances. Perhaps I should rebuild the 04 Tundra Calipers to make sure everything in the brake system is perfect? Stainless front brake lines come in the mail in 4 days and speed bleeder for front and rear (639560 639570) come in the mail tomorrow. I'm thinking I can resolve the soft pedal (it is too soft. barely stops the truck) with flipping the calipers and speed bleeders and worry about deleting ABS/T100 MC/booster/proportion valve/upgrade rear brake cylinder. I still don't know (A) if the T100 will be an upgrade or (B) which proportion valve or (C) which brake cylinder to get or if the autozone cylinder is fine and I should wait to swap axles to get locker or stronger rear end and calipers.
Again, thanks for your input.