Removing Front O2 Sensor (98, Manual)

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A tip for anyone doing this. No pictures, but some text that will come up in search terms the next time someone searches for this.

The front O2 sensor is the one between the catalytic converter and the engine. The sensor is easy to get at, but the plug into the wiring harness is a pain in the ass:

1) It is held into the wiring harness by a clip.
2) It is inconveniently positioned on top of the transmission (at least on a manual, but I believe autos are the same.)

Tip for removing the front O2 sensor on a manual transmission:

1) Check the bolts on the sensor. If you can break them, stop there and continue. No point pulling the sensor if the plug ends up being a problem for you. Likewise, no sense screwing with the plug if you can't get the sensor off. 12mm bolts, a box head wrench worked fine for me despite some rust.

2) Go from the interior. Pulling off the shift boots takes 5 minutes: unscrew shifter knobs, pull the trim, remove four screws holding the plate and rubber boots. The connector is just forward of the hole.

3) The wire harness is held into a bracket on the transmission with a little grey plastic clip, on the passenger side. Use a pair of needle nose pliers to pinch that and pop it off. Now you can turn the plug around and it's easy to pop the clip off and unplug the sensor.

4) If you need slack, now you can unbolt the sensor from the exhaust.

After an hour of getting filthy hugging the tranny and trying to unclip the plug blind, this way took 15 minutes. It might apply to an auto, but I don't know what pulling off the shifter looks like there. YMMV.
 
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Great tip!

Just a fyi, but it is very difficult to get to the wire harness clip if you have a short throw shifter installed because of the spacer which raises the pivot point. I had to unbolt my cross member and lower the transmission 2" to get access.

- Matt
 
Thank you for this tip. I have a manual trans but I was trying to follow a thread for the auto trans and it sent me down the wrong path. I couldn't find the clip on top of my transmission until I read you post.

For the auto trans the clip is right next to the o2 sensor and it's location is obvious.

One other thing to note is that the o2 sensors have many different part numbers where the only difference between them is the length of the wiring harness attached to the sensor. If you have a manual transmission be sure to get the long wiring harness.

Edit with pictures:

The part number I used is Denso 234-4153, this ones wiring harness was plenty long, slightly longer than the factory one.

The factory one is slightly longer than 12 inches.
rtc23Fe.jpg


The plastic piece covering the shift boots just pops out. Then you will see this:
JYCiFeC.jpg

Remove the 4 gold colored screws to get to another rubber gasket as shown below:
BOBgRGK.jpg


This will give you access to the plug on top of the transmission. Use a small flathead screw driver to pry the clip on the connector in order for the connector to release. It will not release with out this step.
If you need more slack, go underneath the truck and fully unbolt the O2 sensor from the exhaust
The picture below shows the connector.
9kkRLUr.jpg


Get new nuts to replace the factory ones before you start this job. Any M8-1.25mm nuts will work. The factory ones were nearly rusted through and very difficult to get off.
7hSoGoC.jpg
 
Last edited:
A tip for anyone doing this. No pictures, but some text that will come up in search terms the next time someone searches for this.

The front O2 sensor is the one between the catalytic converter and the engine. The sensor is easy to get at, but the plug into the wiring harness is a pain in the ass:

1) It is held into the wiring harness by a clip.
2) It is inconveniently positioned on top of the transmission (at least on a manual, but I believe autos are the same.)

Tip for removing the front O2 sensor on a manual transmission:

1) Check the bolts on the sensor. If you can break them, stop there and continue. No point pulling the sensor if the plug ends up being a problem for you. Likewise, no sense screwing with the plug if you can't get the sensor off. 12mm bolts, a box head wrench worked fine for me despite some rust.

2) Go from the interior. Pulling off the shift boots takes 5 minutes: unscrew shifter knobs, pull the trim, remove four screws holding the plate and rubber boots. The connector is just forward of the hole.

3) The wire harness is held into a bracket on the transmission with a little grey plastic clip, on the passenger side. Use a pair of needle nose pliers to pinch that and pop it off. Now you can turn the plug around and it's easy to pop the clip off and unplug the sensor.

4) If you need slack, now you can unbolt the sensor from the exhaust.

After an hour of getting filthy hugging the tranny and trying to unclip the plug blind, this way took 15 minutes. It might apply to an auto, but I don't know what pulling off the shifter looks like there. YMMV.

THANK YOU! damn you saved me a lot of time.
 
Great tip!

Just a fyi, but it is very difficult to get to the wire harness clip if you have a short throw shifter installed because of the spacer which raises the pivot point. I had to unbolt my cross member and lower the transmission 2" to get access.

- Matt

SMH, I literally installed the short throw 3 weeks ago and I just got the bank 1 sensor 1 code pop up. Freaking figures....
 

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