Replace Starter Contacts and Plunger

DisguisedRope

New member
Is your 4Runner not starting? Do you turn the key and only get a single click? Will it randomly do this and then start fine for weeks before not starting again? Have you replaced your battery twice and it still happens? Have you cleaned all your connections on your battery and wires going to your starter and it seems to fix your problem but only for another couple weeks?
If you answered yes to these questions, you probably need to replace the contacts/plunger in your starter. You can go to the dealership and spend ~$500 and have them replace your starter. Or you can go to your local parts store and get a re-manufactured starter for ~$250 and pull yours out and put the new one in and then go return the core. But if you are going to do all that work, you should pop 5 more bolts off the starter itself and replace just the contacts and plunger for ~$15. New contacts and a fresh coat of paint are generally all you are getting with the re-manned unit anyways.
I have a 2008 with a V6 and what seems to be referred to as the winter or cold weather starter, and I searched a lot and couldn't find a decisive answer on which contacts fit our starters or any pics of what our starters look like on the inside, so I ordered a few different kits and just used the one that had what I ended up needing.

First things first, order this kit off of amazon (Victory Lap ND-34SOL Solenoid Repair Kit).
Next, watch this video and remove the starter from your truck. It may help to soak the two bolts with your favorite flavor of penetrating oil for a couple days prior. I didn't and had a heck of a time cracking them free. Also, I was able to lay under my truck and see both bolts, and used that angle to reach in with a breaker bar to get them started.
Once its out, fixing it is very easy. Remove the three bolts on the cover you see in the background of this pic to expose the inside of the starter. Pull out the plunger and you'll see what I have pictured here.
me15N92.jpg


Undo the nuts on the two big copper bolts that stick out from the sides. Pay attention to the order of things on the bolts so you can replace them in the same order.
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Here you can see the old vs new contacts and plunger. When I got to this point I was convinced that this was in fact my issue.
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Clean up the copper bolts with some fine steel wool if yours are corroded. Always good to start with all clean connections. Now put the contacts and little bits back together and tighten them up.
dkz4NiV.jpg


Slide the new plunger back in and put the cover back on. I didn't take any more pictures, but it looked like a starter, soooo yea.

Finagle the starter back into your truck and connect everything back up. If you did it all correctly it should fire right up. Well it will probably stutter the first time due to the battery being disconnected and the ECU needing to relearn how to run, but the second time, the second time it should fire right up.

Album of all the pics in one place if you are interested.
 
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Happened to my '98 Avalon, mechanic fixed it for under $50 I think.

Glad its not always the expensive parts that break, great write-up
 
Happened to my '98 Avalon, mechanic fixed it for under $50 I think.

Glad its not always the expensive parts that break, great write-up

Thanks! I've used countless write ups on this site to fix stuff on my truck, so I figured if I could contribute one that isn't out there i should.
 
The things we used to do "back in the day..."

Great write-up! :)

Yea, now it seems to be considered a "non-replaceable part." Couldn't find any actual part numbers for the contacts, and all the kits did not include the 4th gen 4Runner on the compatibility charts. So I just ordered a few kits and hoped that I could mix and match and get close enough. Luckily both contacts I needed were in the same kit so I can return all the others.
 
Awesome write-up, thank you. Wish I had this when I ran into this issue a couple years ago. I think I paid a shop around $120 to replace my starter contacts.

This should help a lot of guys.
 
Awesome write-up, thank you. Wish I had this when I ran into this issue a couple years ago. I think I paid a shop around $120 to replace my starter contacts.

This should help a lot of guys.

If they removed it for you it may be worth the extra dough. Not extremely difficult to do so on the V6, but not a five minute job to wrestle it out either haha
 
If they removed it for you it may be worth the extra dough. Not extremely difficult to do so on the V6, but not a five minute job to wrestle it out either haha

Yea, they pulled it, took it to a starter/alternator shop for repair, got it back and reinstalled it, so not a bad deal at all.
 
great job. I will stop by here when my v8 gives out and see if it has the same starter

I don't think the starter is the same, but the basic principle behind changing out the contacts is the same. The only problem is that the starter is nestled in the intake valley on all the UZ series engines...
 
Confirmed to work 2019

Just had this same issue(2006/V6 with just the Solenoid click) and was able to get the Part Kit from Amazon and replace the contacts/plunger.

Of course that top bolt kicked my a$$ for a long time. But once I got it out, this walk through was perfect.

Thanks to DisguisedRope for the original post
 
Just an FYI on the repair kit mentioned in this topic, according to the "check fit" on Amazon this part/repair kit is for the V8 starter and it says does not fit the V6 starter...but as the OP shows it will work for the V6 starter, I do see a small difference in the old parts/contacts and the contacts in the kit but apparently no enough of a difference that it won't work in the V6 starter.

I did a little searching and the correct kit for the V6 is the Victory Lap ND-36SOL Solenoid Repair Kit, the difference in the part number for the V8 is 34 instead of 36 for the V6 in the part number, this is the part number for the V8 Victory Lap ND-34SOL Solenoid Repair Kit, both kits are the same price.

Here's a link to the kit for the V6 repair kit.

https://www.amazon.com/Victory-Lap-...hvlocphy=&hvtargid=pla-4584345016430482&psc=1

Here's a link to the kit for the V8 repair kit.

https://www.amazon.com/Victory-Lap-...automotive&vehicleId=5&vehicleType=automotive
 
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Just an FYI on the repair kit mentioned in this topic, according to the "check fit" on Amazon this part/repair kit is for the V8 starter and it says does not fit the V6 starter...but as the OP shows it will work for the V6 starter, I do see a small difference in the old parts/contacts and the contacts in the kit but apparently no enough of a difference that it won't work in the V6 starter.

I did a little searching and the correct kit for the V6 is the Victory Lap ND-36SOL Solenoid Repair Kit, the difference in the part number for the V8 is 34 instead of 36 for the V6 in the part number, this is the part number for the V8 Victory Lap ND-34SOL Solenoid Repair Kit, both kits are the same price.

Here's a link to the kit for the V6 repair kit.

Amazon.com: Victory Lap ND-36SOL Solenoid Repair Kit: Automotive

Here's a link to the kit for the V8 repair kit.

Amazon.com: Victory Lap ND-34SOL Solenoid Repair Kit: Automotive

Thanks for this and the OP. I ordered both the 36 and the 34 and they arrive today. Will report back on which looks like the best fit for my 4th gen V6 sport.

Side note, the brake line bolt in my wheel well was rusted solid so I could not pull the starter out the side. So I had to push it up and fish the starter out from the top. Lets hope I can get it back in there after the contacts are repaired!
 
The 36 worked fine for the job. I’ll return the 34. I Swapped out the contacts and plunger in about 20 mins. — Definitely glad I took pics during the breakdown — I was able to get the starter back down through the top, in place and tight in another 30 mins. Started right up. Success!
 
Starter 2005 4runner

I had starter issue exactly like poster above. Turn the key and nothing .. no sound no start.

I had the dealer rebuild the starter, but that lasted one year. The lemon rebuilt starter fixed by dealer failed at 4 years from new.

They offered to rebuild again at no cost, but I bought them a new AM starter for $126 and they installed it.

That AM starter lasted 4 years then quit exactly like the OEM.

I replaced that starter with new remanufactured starter. It lasted 4 years and quit.

I replaced that starter with another AM from Amazon, and it lasted4 years then failed.

I then purchased another starter from Amazon that wasguaranteed for life. I kept the receipt and box and called them and was told if it ever fails they will replace it for free.

That starter is three years old and I know it will fail at about 4 years, but my mechanic will replace it in my driveway for $60 , and it takes him 20 minutes.

Starters on the 4 runners always fail, so find an aftermarket one for $120 with lifetime warrantee.

Nothing else on my 2005 4Runner has ever failed including WP AND ALTERNATOR. But I’m ready for the starter to fail, and I keep a new backup starter in the garage for when it does,

4Runner runs and starts like the day I drove it off the dealers lot. Now 150,000 miles.

Dealers want $900 for replacing a starter with Toyota OEM (including labor). They fail same as AM starter bought for $120. Actually, I found an AM starter for backup for $79 at Amazon and bought it.

I have the 2005, V6 4 runner. Starter is relatively easy for my mechanic to get out.
 
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I had starter issue exactly like poster above. Turn the key and nothing .. no sound no start.

I had the dealer rebuild the starter, but that lasted one year. The lemon rebuilt starter fixed by dealer failed at 4 years from new.

They offered to rebuild again at no cost, but I bought them a new AM starter for $126 and they installed it.

That AM starter lasted 4 years then quit exactly like the OEM.

I replaced that starter with new remanufactured starter. It lasted 4 years and quit.

I replaced that starter with another AM from Amazon, and it lasted4 years then failed.

I then purchased another starter from Amazon that wasguaranteed for life. I kept the receipt and box and called them and was told if it ever fails they will replace it for free.

That starter is three years old and I know it will fail at about 4 years, but my mechanic will replace it in my driveway for $60 , and it takes him 20 minutes.

Starters on the 4 runners always fail, so find an aftermarket one for $120 with lifetime warrantee.

Nothing else on my 2005 4Runner has ever failed including WP AND ALTERNATOR. But I’m ready for the starter to fail, and I keep a new backup starter in the garage for when it does,

4Runner runs and starts like the day I drove it off the dealers lot. Now 150,000 miles.

Dealers want $900 for replacing a starter with Toyota OEM (including labor). They fail same as AM starter bought for $120. Actually, I found an AM starter for backup for $79 at Amazon and bought it.

I have the 2005, V6 4 runner. Starter is relatively easy for my mechanic to get out.

I don't believe that a new OEM starter will only last 4 years, after market maybe and sure there will be the rare case where an OEM starter only lasts 4 years such as your's did but I believe that to be very rare, if they only last 4 years there would be 100s if not 1000s of posts on here saying so.

My 2004 is 16 years old, close to 200,000 miles and it has the original OEM starter, and most here will probably have a similar story.
 

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