Espresso_OI
New member
I couldn't find a recent thread troubleshooting the install for these sliders w/ KDSS, so typing this up for anyone doing so in the future. I get the sense that the frame holes vary by year of 5th gen - this is for a '21 ORP. The sliders are the 'angled up' (30 degrees) version, with 'textured' powder coat.
Trail4r did a great write up (non-KDSS) here and there is a youtube here (non-KDSS). I used this for my install. Take the instructions from shrockworks and put them in the trash.
Driver Side:
The driver side did not require any drilling.
Passenger side:
Only one bolt had to be drilled, on the front bottom slider. (The silver one, in this picture)
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Trail4r did a great write up (non-KDSS) here and there is a youtube here (non-KDSS). I used this for my install. Take the instructions from shrockworks and put them in the trash.
Driver Side:
The driver side did not require any drilling.
- It's a one-person job if you place the slider on two jack stands.
- Use wooden shims to get the lines away from the frame
- I put my bottlejack under the gas tank after removing the skid/strap, but this was not needed. For me, on an empty tank, the tank didn't seem to lower at all. Putting the gas tank bolt back in with the slider however, was a pain - might have been easier to just remove the entire gas tank skid.
- The plastic plug you need to remove to install the stick nuts is covered by the lines. The lines hardly budge - so shims made this possible. The plug only came out if I lifted from above, as the lines don't allow any space to remove it if pulling down.
- Sprayed the stick nuts with rustoleum. I didn't find they were hard to use, with one exception...
- The nightmare of this whole install (and reason for this post) was the back top bolt, on the driver side. The provided bolt just wasn't long enough to thread into a sticknut as the 1) washer, 2) locking washer, 3) angled bracket, 4) slider, and 5) frame - were just too many things for the bolt to pass through. I spent maddening hours on this bolt - until I realized that there just wasn't enough thread for the stick nut. I removed the locking washer and it worked on first try. Shrockworks should include a longer bolt here, and if I had known I would have picked one up @ the hardware store before I started.
- The lines that go through this bracket - SW includes a zip tie to avoid rubbing with the slider, but I don't see how that would accomplish anything. I still need to find something to prevent rubbing here.
Passenger side:
Only one bolt had to be drilled, on the front bottom slider. (The silver one, in this picture)
- You're essentially drilling here for the passenger side to be identical to the driver side, which comes from the factory with a hole right there.
- Passenger side didn't have the tight spaces from the KDSS lines, or the gas tank, and was overall much easier. Entire passenger side was complete in less than an hour.
- Stick nuts were a bit harder to stuff back into the frame.
- Just like inside the 'bracket' on the driver side, I'm still looking for a solution to prevent the rubbing of this line. The bracket is about 1/4" taller than the frame here, so now the line lightly rests on the slider. Any input appreciated - I think I read in another slider install that people were cutting a strip of fuel line as a cover?
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