1990 brake problems

detinator

New member
I have a 1990 4runner sr5 auto v6 4x4. I just finished getting everything roadworthy or so I thought. After about 50 miles I started having a vibration coming from the front left when braking and a slight pull. No worries. I inspected everything (front and rear) and went to the local parts house for new rotors, calipers, pads and hoses. After a couple hours everything was back together and it comes time to bleed the brakes. Well I bled everything and now I have almost no pedal. I bled the system multiple times with the same result. So I started to suspect a problem with the master. I pulled it and mounted it in the vise to bench bleed. While bench bleeding I noticed the master would produce a great amount of vacuum on return. I called my mechanic and asked if this is normal to which he replied "no, if anything it should have only a very slight return vacuum but most have none". So I go back to the parts house get a master and return only to find that it will not develop any pressure at all. I get that one exchanged for another and during the bench bleed I find it to have only a very slight amount of return vacuum. So I installed it and bled the system. Still no pedal. I have checked and rechecked every connection in the entire system and can find no leaks or defects. I do get a slight amount of braking. At 15mph it will stop about 50 feet after the pedal bottoms out. I have checked the pedal height and everything is good there. I have done many brake jobs and I have never run into something this stubborn. Does anyone have any advice? Could that slight vacuum be the sign of a defective master cylinder?
 
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Are you sure all the parts are exactly the same as the ones you took off? Sometimes the rod and the piston in the master cylinder are different shapes i.e. the piston could be concave or the rod could be shorter or longer on different applications.
Are the rubber brake lines expanding when you press the brake? Are the brake bleeders in the right position? (Calipers on the correct side) A cracked brake bleed could let air in the system. Same with a cracked pipe fitting at the master cylinder. Are they the same type of fitting as the old master cylinder?
 

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