2015 Front Differential Being Replaced

My truck is now experiencing the same issues, more pronounced on smooth pavement, under deceleration at those same speeds, faint mind you but it is there for sure. I'm 18 months into warranty and at 18000 kilometres of daily driving only. Since it was minus 20 recently it was much more noticeable, not so much today as the temps are above zero. Anyway - all the same conditions as in this thread. Does not sound like it is grenading or getting worse so I'll try to find some time to bring it in for assessment.

This is a powertrain component however which is warrantied to 5 year and however many K's or mile correct ? This isn't under the standard 3 year / 60 I think... jeez I thought I might be able to avoid the dealer forever LoL.

[MENTION=170779]17KT4R[/MENTION]...having the same issue with my '18 TRD OR, took it to the dealer on Friday and after spending a considerable amount of time with the tech driving/discussing, they found a TSB for the replacement of my front diff. I'm expecting a phone call tomorrow from the dealer so we'll see how this goes.
 
[MENTION=170779]17KT4R[/MENTION]...having the same issue with my '18 TRD OR, took it to the dealer on Friday and after spending a considerable amount of time with the tech driving/discussing, they found a TSB for the replacement of my front diff. I'm expecting a phone call tomorrow from the dealer so we'll see how this goes.

I think I read in another thread that there was another revision to the TSB and they may recommend the entire unit be replaced which seems odd if the needle bearing itself isn't different (coupled by the amount of work to get that entire component out compared to tapping in an upgraded bearing).

I'm going to wait this out. Again the temps went about zero recently and there went the noise so its related to colder operating conditions for sure, at least in my case right now. I'm interested to hear what they tell ya however!

Ultimately I may just wait until bumper to bumper warranty expires and have the guy who is going to be up front there doing my levelling / spacer lift tap in this ECGS component and be done with it, I think it should survive another 18 months :frusty:

Cheers...
 
Dealership called saying the differential is on back order, I'm 12th on the list. Watched the Front Diff Replacement Video (thanks Timmy the Toolman), wow what a process! Two things I'm hoping for...they get me a brand new unit (not a remanufactured one) and they don't mess anything else up because of this replacement. Fingers crossed.

P.S. I'm in the same boat as you in terms of a lift, except I think I'm going down the 6112/5160 route.
 
Had the front needle bearing in the diff replaced last year. Noise came back a few months ago. Will be going to get whole diff replaced shortly. Hopefully that fixes it for good!

[MENTION=155659]Crocket[/MENTION]...did the dealer end up replacing your front diff? Mine is scheduled for the same work, but the part is on backorder. Keep us posted!
 
[MENTION=155659]Crocket[/MENTION]...did the dealer end up replacing your front diff? Mine is scheduled for the same work, but the part is on backorder. Keep us posted!
Mine is scheduled to be replaced this Friday. The diff was back order for a few weeks. Seems that the cold weather make the issue worst and having a few cold days in the last few weeks created a demand.
 
[MENTION=155659]Crocket[/MENTION]...did the dealer end up replacing your front diff? Mine is scheduled for the same work, but the part is on backorder. Keep us posted!

Not yet. F#$ing noise went away the day I brought it in. I'm do for a routine scheduled service in another month or so, will get it looked at again then. They've already marked down in their records a new diff will be required once noise comes back so it's just a matter of time.
 
So at Toyota dealer to have the needle bearing looked at.... right of the bat, the service advisor says "he has never heard of this problem". I said here is the TSB...still nope never heard of it.
 
Mine is scheduled to be replaced this Friday. The diff was back order for a few weeks. Seems that the cold weather make the issue worst and having a few cold days in the last few weeks created a demand.
Took them about 3 hours to replace front diff. The issue is gone for now, hopefully it won't come back ever...
 
Took them about 3 hours to replace front diff. The issue is gone for now, hopefully it won't come back ever...

Hope so too, congrats on a solution for you. Still shocked that replacing this entire component and full disassembly of the front drive line is even remotely more cost efficient to replacing the needle bearing itself unless this is an interim fix / update to the TSB as they try to rule out bad production serial numbers of the diff, who knows. Typically the manufacturer would start with the easy parts and make their way into the entire assembly if necessary its just bizarre. And yeah, I can't see the new units having a different type of needle bearing? What - few thousands more on the thicker side ? Can't see that, someone out there would have noticed the revised part by now in all of these forum discussions. I still think the only fix is that ECGS solid bushing to cradle the CV properly from what I've seen on youtube videos and such. As for the rear end noise I guess I can hear that harmony too depending upon speed and load on the drive line but its not different from other trucks I've driven, some gear cuts are gonna whine more than others (Fords seem to be quite loud in fact), is it the cuts? The oil viscosity? The housing itself which lends itself to creating these hums? I really wouldn't worry about the longevity of the driveline on these things - like that wonderous tick tock at idle - just love it or leave it... I'm sure once I get rid of these vault quiet Dueller tires and into a proper semi off road tire all of these noises will quickly be solved LoL
:juggle:
 
Hope so too, congrats on a solution for you. Still shocked that replacing this entire component and full disassembly of the front drive line is even remotely more cost efficient to replacing the needle bearing itself unless this is an interim fix / update to the TSB as they try to rule out bad production serial numbers of the diff, who knows. Typically the manufacturer would start with the easy parts and make their way into the entire assembly if necessary its just bizarre. And yeah, I can't see the new units having a different type of needle bearing? What - few thousands more on the thicker side ? Can't see that, someone out there would have noticed the revised part by now in all of these forum discussions. I still think the only fix is that ECGS solid bushing to cradle the CV properly from what I've seen on youtube videos and such. As for the rear end noise I guess I can hear that harmony too depending upon speed and load on the drive line but its not different from other trucks I've driven, some gear cuts are gonna whine more than others (Fords seem to be quite loud in fact), is it the cuts? The oil viscosity? The housing itself which lends itself to creating these hums? I really wouldn't worry about the longevity of the driveline on these things - like that wonderous tick tock at idle - just love it or leave it... I'm sure once I get rid of these vault quiet Dueller tires and into a proper semi off road tire all of these noises will quickly be solved LoL
:juggle:

As far as I know, TSB from Toyota USA doesn't apply to Canada, so maybe the TSB from Toyota Canada ask for a diff replacement? Anyway, they check the issue, decided to replace the diff under warranty and gave me an appointment as soon as the part arrived. In all, I must have been to the dealer for about 30 minutes and sign 2 paper. This was an unusual warranty experience for me, as I fought for a year with Subaru Canada without resolution...
 
Very disappointed! The service advisor standard line... noise can't be duplicated! He said that they used the standard Toyota diagnostic steps and could not here any noises. So now the question is, with 41k miles, do I just keep driving and hope the noise worsens and may be take it back again to have it looked at? Also, can the bearing spontaneously dismantle it self while driving? With the never ending winter in the upper midwest, don't want to breakdown.
 
Very disappointed! The service advisor standard line... noise can't be duplicated! He said that they used the standard Toyota diagnostic steps and could not here any noises. So now the question is, with 41k miles, do I just keep driving and hope the noise worsens and may be take it back again to have it looked at? Also, can the bearing spontaneously dismantle it self while driving? With the never ending winter in the upper midwest, don't want to breakdown.

Go to a different dealer, then escalate to Toyota NA
 

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