Its an old post but I am in a situation where full-frame replacement is the only option for me I got myself a 2005 4runner from the auction with clean title run and drive 170k on the clock and was really excited to take it for off-roading but the joy was short-lived when I noticed the frame is rusted beyond patching or repair of any sort so I am with a nice looking 4runner that I cant register so I am onto a project and would appreciate if someone here can help
Thanks in advance.
Mubz
I haven't done a frame replacement or anything, but this is what I understand from my research. I have a slightly crusty 4runner, so I looked into it for a bit. Mines not too bad, so I stopped really looking and am focusing efforts on properly coating the frame.
Before getting into this, consider how much time it will involve and if it is actually worth it. Depending on the damage and your state inspection laws, you could probably have it welded up by a professional. If this is not an option, would you rather sell what you have and spend a bit extra on a mod ready vehicle? Or 2-4 weeks swapping the frame on a vehicle with no know history? There are a lot of cheap soccer mom v8s with around 200k miles in the $4-8k range, depending on location. Even if you have to drive pretty far to get something in good condition, gas is cheap.
To the best of my knowledge:
1. Does full-frame replacement mean I will have a different VIN number?
- The vin is stamped in the passenger wheel well of the frame.
- Some states want the title to match the frame, some want it to match the body, and some want both.
- The Vin is stamped in a nice open area, where it could probably be cut out and welded into the new frame if you had to. Of course, do everything to make sure it looked like it wasn't was tampered with. You don't want uncle sam thinking you run a chop shop!
2. What is a good approach to this project?
- I haven't swapped a frame, but I would start some research in other threads on frame swap. Theres a good thread on 3rd gen frame swap in driveway without a lift and a few pictures I have seen on 4th gen facebook groups.
- Download the factory service manual from here: Service Manual Download Links. and try to find everything that connects from the body to the frame, like heater core lines, wiring, etc.
- Having all the proper tools upfront will also be helpful, know what you need and get it ahead of time. If you have access to a 2 post lift, that would be ideal.
3. finding a donor car and use its frame and other parts?
- If you have the space, a donor car is usually pretty cost effective for a restoration/big project. Especially if you start finding issues that will nickle and dime you at the junkyard. Even something with some minor front-end, side, or rear end crunch without frame damage could work.
- Buying a donor with a good frame will likely cost a pretty penny
4. Getting a full-frame and replace it?
- A while ago, I saw in a thread that you could special order from Toyota for 5k, but not sure if that is available anymore.
- East Coast Toyota Restorations in Georgia might have one, I seem to remember someone got one for $1500 from there.
5. If I get a V6 as a donor car will the frame fit onto a V8?
- I believe the v8 has a different transmission crossmember that is farther back. Maybe its bolt on or weld, I can't remember, but could probably relocate it and weld in.
- 2wd and 4wd frames are also the same to my knowledge. Guy used a 2wd frame in one thread I had read.
6. Can I swap engine (remove 4.0v6 and Replace it with 4.7V8) without making huge changes to the frame?
- I think the consensus is its possible, but likely too much extra work to be justified.
- You would need to swap ECU, TCU maybe, trans crossmember, wiring, likely exhaust, etc. Others can chime in that may know more.
Overall, if you want to swap frames, buy a donor vehicle, swap the engine, and get any more tools needed to make the swap easier, then you would probably be better off buying a used v8 on craigslist/FB marketplace from a family that used it to haul kids and took care of it properly.