4wheel drive problems

miheckman

New member
I am about to go into figuring out what is wrong with my 4x4 I have done some resurch on it and seems like I need to check vacuum and elc and Senors and tips or advice would be nice



Thanks guys
 
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My standard post:

VSV’s/ADD
Don't guess at it, troubleshoot! Start at the twin VSV's (Vacuum Switching Valves) on the driver fender wall. There are two long vacuum hoses that come up from the diff, one goes to each VSV. Check to see that one of the two hose nipples on the VSV’s has vacuum (engine running, 4WD NOT engaged. If no vacuum either side, check the check valve going to the intake manifold and look for loose hoses or a hole in the reservoir. If there is vacuum going to one hose, then put it in 4WD. See if the vacuum switches to the other hose. If it does, and no 4WD, problem is the diff actuator or the line to the diff. If it does not, then just switch the hoses and you should go into 4WD. This confirms diff is okay.

OK, switch them back. Then use a test light to see if electrical signal from the TC also switches sides of the VSV. If it does not, problem is the TC, the switch on the TC, or the TC actuator, or its wiring back to the button (last two for non-J shift only). If it does, but the vacuum does not, the problem is the VSV itself.

I start troubleshooting at the VSV's because you can figure out where the trouble is without having to climb under the truck.[Does not apply to '01-'02]
 
What he said. Either VSV is shot or it is receiving a 12-volt signal on both wires, which it shouldn't. DMM or test light will tell you which it is. (I suspect VSV, as the two-wire signal fail would be a weird one.)
 
Greetings from Canada

First post as Im new to the forum as well!! and have just acquired a 97 limited with the same issues.. My my troubleshooting so far I have found that the VSV is working properly and when it stops raining ill keep digging into the TC switches...
 
OP...first you should determine if your problem is mechanical or electrical. As you verified (I think ?) that both VSV's have vacuum, I'm going to suspend belief for a moment and suggest that you make sure you have mechanical integrity.

On the VSV's you will see some rubber hoses feeding the VSV's with vacuum and a pair of hoses leaving the vsv's and going down to a bellows attached to the front diff. You cannot see the bellows from the top of the engine.
Climb under your truck and remove the front skid plate so you can see the front diff and the bellows I'm talking about.

What is essentially suppose to happen is, the vacuum is applied to EITHER one side or the other of the bellows and it pulls a mechanism inside the front diff that engages or disengages it.
You should hear this happening and feel a little "bump" inside the front diff. Make sure the hoses are not split somewhere and the vacuum is reaching the bellows.
Remove both hoses and then re-attach just 1 hose and listen/feel for a bump. If nothing, remove the hose and place it on the other side of the bellows. If still nothing, you have a problem in the front end and need to re-evaluate.
If you do hear a "clunk",It would help, if you at this point had the truck up on 4 jack stands.
You could actually test out the 4wd mechanical integrity and know the basics were good before you start chasing electrical or electro-mechanical problems.

At this point you will have a better idea of intelligent questions to ask the general community and will get more detailed answers.

There is quite a bit of info already posted in the archives regarding this problem including resistance values of what a working vsv should be. Having an understanding of the working of a DVOM (digital volt/ohm meter) and how to use it is a necessary skill to have as well.

I hope this helps and feel free to ask anything, anytime.
G/L :pray2:

Edit- I bought a '97 LTD as well that nothing on the 4wd system worked. After ensuring the basic "bones" was good by investigating how it was suppose to work and working backwards.
I had access to a "junker" that I knew worked and ended up changing swapping first the vsv's and that got me normal operation in one direction( I could engage 4wd but not disengage without powering down the cct ((key off)))
The 2nd problem was a switch on the xfer case that would not let the vsv pull back to normal 2wd.
 
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First post as Im new to the forum as well!! and have just acquired a 97 limited with the same issues.. My my troubleshooting so far I have found that the VSV is working properly and when it stops raining ill keep digging into the TC switches...

Just to be clear, if your VSV's are working correctly (vacuum switches from one to the other as you switch from 2wd to 4wd) then there is NOTHING WRONG with your TC switches. The problem is in the diff, either the switch, the actuator, or the gear train itself.

If I misunderstood you, and you tested the VSV's with an external 12v signal, my apologies, and carry on...
 

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