Any GM Diesel Specialists On This T4R Board?

Rick G.

Member
Hey all, I'm not a Diesel truck engine expert. I was trying to help out a friend, but I'm worried I'm getting in too deep on this helping out project, and now I've got my wife yelling at me.

Start of story- 2024 GMC Sierra 2500 HD Diesel pickup. Only about 41,000 miles. This guy's daughter put DEF in his fuel tank by mistake. He claims a gallon's worth. I learned this stuff isn't supposed go directly in to the fuel tank- it has its own separate reservoir tank. So the girl borrows her parent's truck for the day, brings it back, he says it's smoking to beat the band, not running well, no power, some dash warning lights lit up.

I'm not up on this DEF crap, I don't own any Diesels, but it sounds stupid to me. Anyways, he calls me and tells me about it. I get this brain storm to drain the fuel tank. So I go over there, we crawl underneath and we figure a way to drain the fuel tank as best we could. So far so good.

We pour some fresh Diesel fuel in the tank, and I suggested we go get some fuel conditioner treatment to pour in the tank. We got some stuff called Stanadyne Diesel Fuel Conditioner. Then we poured another container of this stupid DEF crap in to the CORRECT fill hole. We took the truck to the gas station to completely fill the tank with new Diesel fuel.

Well, with a full tank of fresh Diesel fuel plus the Stanadyne fuel treatment, the truck continued to run like crap. No power, totally gutless. So I recommended we replace the fuel filter. Went out with my truck, bought a fuel filter. Got that accomplished, then primed / bled any air from the system according to instructions. His truck fired up again, but still ran like crap. I was thinking if we took the beast out and drove it for a bit, that it would eventually get some good fuel through the system and clear itself up. No go.

So now I'm running out of ideas. So next my wife calls and asks me if I'm done fixing Dave's truck. She has her list of crap she wants me working on at home. I said no we're not doing too good. Well, she ORDERS me home. Oh boy. She sounds pissed. I told Dave I gotta go for now. I get home- She *****es me out, accuses me of not knowing what I was doing, and told me to stop trying to help out working on that truck before I really mess it up and cause expensive damage. I said we didn't do anything wrong to it, we just tried some routine, basic service ideas.

She said let him take it to the dealer and let a professional mechanic clean out the fuel system. Sheesh. So, that was it for me. The boss lady had spoken. "Yes dear." So I called Dave, told him I was out of ideas, and suggested he take it in to the dealer to get a complete fuel system service on it. He called the dealer and told them what happened. They told him not to drive it in, that they would be sending a tow truck to pick it up. I wonder just how much they're going to charge him to flush the fuel system. We'd already did some of the work by draining the fuel tank, and adding fuel conditioner, and adding clean fuel, AND already installed a new fuel filter. But like I said, I chickened out of pursuing it any further. Thanks to the wife that is.

Dam! Any one else ever put DEF directly in to the fuel tank by mistake? Did it cause any problems? What did you do to fix it?
 
Register to hide this ad
Hey all, I'm not a Diesel truck engine expert. I was trying to help out a friend, but I'm worried I'm getting in too deep on this helping out project, and now I've got my wife yelling at me.

Start of story- 2024 GMC Sierra 2500 HD Diesel pickup. Only about 41,000 miles. This guy's daughter put DEF in his fuel tank by mistake. He claims a gallon's worth. I learned this stuff isn't supposed go directly in to the fuel tank- it has its own separate reservoir tank. So the girl borrows her parent's truck for the day, brings it back, he says it's smoking to beat the band, not running well, no power, some dash warning lights lit up.

I'm not up on this DEF crap, I don't own any Diesels, but it sounds stupid to me. Anyways, he calls me and tells me about it. I get this brain storm to drain the fuel tank. So I go over there, we crawl underneath and we figure a way to drain the fuel tank as best we could. So far so good.

We pour some fresh Diesel fuel in the tank, and I suggested we go get some fuel conditioner treatment to pour in the tank. We got some stuff called Stanadyne Diesel Fuel Conditioner. Then we poured another container of this stupid DEF crap in to the CORRECT fill hole. We took the truck to the gas station to completely fill the tank with new Diesel fuel.

Well, with a full tank of fresh Diesel fuel plus the Stanadyne fuel treatment, the truck continued to run like crap. No power, totally gutless. So I recommended we replace the fuel filter. Went out with my truck, bought a fuel filter. Got that accomplished, then primed / bled any air from the system according to instructions. His truck fired up again, but still ran like crap. I was thinking if we took the beast out and drove it for a bit, that it would eventually get some good fuel through the system and clear itself up. No go.

So now I'm running out of ideas. So next my wife calls and asks me if I'm done fixing Dave's truck. She has her list of crap she wants me working on at home. I said no we're not doing too good. Well, she ORDERS me home. Oh boy. She sounds pissed. I told Dave I gotta go for now. I get home- She *****es me out, accuses me of not knowing what I was doing, and told me to stop trying to help out working on that truck before I really mess it up and cause expensive damage. I said we didn't do anything wrong to it, we just tried some routine, basic service ideas.

She said let him take it to the dealer and let a professional mechanic clean out the fuel system. Sheesh. So, that was it for me. The boss lady had spoken. "Yes dear." So I called Dave, told him I was out of ideas, and suggested he take it in to the dealer to get a complete fuel system service on it. He called the dealer and told them what happened. They told him not to drive it in, that they would be sending a tow truck to pick it up. I wonder just how much they're going to charge him to flush the fuel system. We'd already did some of the work by draining the fuel tank, and adding fuel conditioner, and adding clean fuel, AND already installed a new fuel filter. But like I said, I chickened out of pursuing it any further. Thanks to the wife that is.

Dam! Any one else ever put DEF directly in to the fuel tank by mistake? Did it cause any problems? What did you do to fix it?

The first mistake made was starting the engine after putting the DEF in the wrong tank, if you had done what you did (new fuel and filter) without starting it you would of "maybe" probably been OK, maybe, but once it was started the DEF got into the entire fuel system, every part of the system now has to be removed clean and or replaced, DEF is very corrosive, now fuel lines, injectors etc. have now been damaged.

Here's a search results on this subject.

Google Search
 
The first mistake made was starting the engine after putting the DEF in the wrong tank, if you had done what you did (new fuel and filter) without starting it you would of "maybe" probably been OK, maybe, but once it was started the DEF got into the entire fuel system, every part of the system now has to be removed clean and or replaced, DEF is very corrosive, now fuel lines, injectors etc. have now been damaged.

Here's a search results on this subject.

Google Search

OK, thanks AuSeeker. Wow! It looks like we were already flogging a dead horse after his daughter had already driven the truck.

Well, I had good intentions trying to help him. I guess we didn't hurt anything any worse by what we did. The damage had apparently already been done. I'm not up on modern Diesels, but this DEF thing sounds like a stupid worthless idea. A classic case of if it ain't broke don't fix it. And let's put the DEF filler right next to the fuel filler. What could possibly go wrong. Idiotic design.

Looks like he's in for a horrendous expense. I wonder if insurance would cover it. Or some of it.
 

Members online

Forum statistics

Threads
278,317
Messages
3,554,129
Members
248,016
Latest member
Advally Service

Trending content

Back
Top