Autorust Safe t-cap system

Price is definitely affordable

With respect to the ongoing class-action suit Do you own a 4th generation 4Runner? - Bell Legal Group

Any tips/advice on whether I should DIY or get a shop to do it so that there's a paper trail for a possible reimbursement in a few years?

Thanks for posting about the class action! I haven’t been on this site since last spring because I was in the middle of a major move so I guess I missed any discussion about it! Just signed up today.
 
How much time is needed to get the frame off the truck? damn!

I didn’t take the frame off the truck! All repairs were done in place. If I was going to take the frame off, I would have bought a completely new one, instead of repairing because of how much work to remove it.
 
I am a welder and have used them many times repairing peoples vehicles. I am currently using them right now on a 4th gen I picked up super cheap because the frame was rotted out completely.


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I am a welder and have used them many times repairing peoples vehicles. I am currently using them right now on a 4th gen I picked up super cheap because the frame was rotted out completely.


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Can you take/share a couple of pictures of your finished work?
 
Sure. I will have it back on the lift hopefully by Wednesday if the parts I need are delivered


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Apologies for such a wait, I haven’t had time to get it back on the lift, but I took some pictures this week. I bought this knowing it had rust issues but unfortunately not this bad!

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The rear bumper was completely shot, I unfortunately forgot to take a picture of the new OEM piece from Toyota I welded in.
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This is the front rad support, I just cut the original and made my own.
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This is the passenger side frame rail near the body mount, I cut the bottom of the frame out and replaced with a safetcap piece.
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This is the passenger side trailing arm welded in, I cut the old one off completely and put in the safetcap piece.
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This is near the fuel tank, I removed the fuel tank to put this piece on, while I had it off I installed new oem toyota brake lines that go to the center brake hoses.
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This is the passenger side frame rail, from the front wheel well to the rear the frame was bad.
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This is the rear near the tailpipe, welded in a piece.
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This is the rear body mount, frame rail, and a small shot of the bumper newly welded in. The mount brackets are oem Toyota, I cut the old ones off and welded them in.

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This is a crossmember going over the fuel tank, I took the muffler off to access it better.

I did this over two months and I definitely should have sprayer primer on the bare metal. The winter season left a good amount of surface rust on all the new frame sections before I could rustproof it.


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Would have been best to just replace the whole frame.

Thank you. I was able to buy it for very cheap although it did turn out to be more work than I thought. However I was already knee deep into it to not finish it.


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Would have been best to just replace the whole frame.


Not for me, I can’t imagine it’d be easy to find a clean frame in the rust belt, nor would I want to remove the body from the frame and swap, easier for me this way and it’ll be good for another 10 years at least.


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I meant getting a brand new frame. all you have to do is buy the new frame, remove the old one and install the new one. i have been thinking of getting my frame replaced too but my frame is not as bad as your though. i only have a problem with my rear axle upper arm connection to the frame.

Not for me, I can’t imagine it’d be easy to find a clean frame in the rust belt, nor would I want to remove the body from the frame and swap, easier for me this way and it’ll be good for another 10 years at least.


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I did this over two months and I definitely should have sprayer primer on the bare metal. The winter season left a good amount of surface rust on all the new frame sections before I could rustproof it.


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That's some pretty fantastic work.

If there's mild surface rust, RustBullet will stick to that like bear shit to a blanket. I did my hitch and rear section of the frame (the part you cut out and replaced) back in 2016 and it still looks fresh, as if I did it yesterday.

However, RustBullet doesn't do particularly well on perfect, clean metal. It can flake right off. POR15 can be far, far worse for this characteristic. A friend of mine did his landcruiser axles with POR15, and wailing on it with a hammer barely left a mark in the finish once it was dried on.... but a pressure washer can take it off in sheets if it's painted on new metal.

Hope the project is going well, that rust looked really bad.
 

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