When I did this job on my 02 a few years back I took my time and became a proud member of the weekend club.I'm about to tackle this on my 02. Book time is 3 hours. What is it about this job that seems to take people days to complete it? I'm OCD and will be cleaning the valve covers thoroughly and probably painting them, but how does 3 hours become 8 or 12?
Kind of off topic, but I figured I might as well ask here since it's the only current thread related to valve covers. When I last did my valve cover gaskets (about 3 months ago, but have only put maybe 20 miles on it since), I was torqueing down my valve cover bolts using ft-lbs instead of inch-lbs. I guess my torque wrench isn't very accurate at such low numbers, and I managed to snap one of the bolts. As far as I'm aware it's not leaking or anything, but just knowing I have a broken bolt down there is bugging me so I plan on going back in to replace it. My question is that is there anything in there that's single use? I was planning on replacing all of the bolts just to be safe, but is there anything else I should replace just because I took it apart? Mainly looking to avoid doing it a third time, but I already replaced all the additional parts Tim recommends doing. My idea was that I should be ok if I just scrape off the old RTV and replace it, then replace the rubber washers. Am I missing anything else?
I'm about to tackle this on my 02. Book time is 3 hours. What is it about this job that seems to take people days to complete it? I'm OCD and will be cleaning the valve covers thoroughly and probably painting them, but how does 3 hours become 8 or 12?
I'd say to do a careful job cleaning everything throughly and also painting them, it will be at least a 5 hour job.
I'm thinking of painting mine - any recommendations on which paint to use?
I've been looking at engine enamel. Ideally we'd have them powder coated but I don't really wanna wait a week with the truck torn down for that.
Lots have used VHT engine enamel with good results. I'm just trying to decide on a gloss silver for OEM look or wrinkle red for hot rod.
Good suggestions, thanks. What do you think about a DTM paint like the POR15? Amazon.com
I wonder which would give the best protection against chemicals like throttle body cleaner etc (powder coat is probably the best approach).
One thing I'm checking in to now is primer. Typically, raw aluminum like our valve covers require a self etching primer but I'm not finding one that's "high heat". Not sure how hot the valve covers get. I'll have to check next drive with my thermometer gun.
Yup, that's exactly why I'm thinking about Direct To Metal paints, to skip the primer....
FYI I've found two places that seem to indicate the VHT wrinkle doesn't need a primer:
Write up - Intake assembly removal/valve cover removal/painted valve covers | X-Runner Underground
and
How to use VHT wrinkle paint | Cafe Racer Webshop - CafeRacerWebshop.com
I'm going to try to give Duplicolor a call tomorrow to confirm this applies to aluminum but those articles seem to indicate it does.
Paint needs scratches or a rough surface to stick too. I used etching primer before seems to work. You can always hand sand with wet sand 180 then primer wed sand 300 then primer again. After that's cured go for the enamel top coat. Depends on how smooth a surface you want it to be when completed.Interesting find! I'm probably going to go with their standard engine enamel paint, with some etching primer first.