Chasing a brake problem

Kurt_W

New member
Back to the board for some more input...

Replaced rotors and pads on my 91 Runner. After looking at the inspection report and the measurements, I decided to replace the drums as well. Plenty of pad left on the shoes, so I decided to leave the rr brakes alone.

Set the emergency brake several times according to the manual to readjust the rear brakes.

Had to bleed the system due to taking calipers off to change out rotors. Fluid was filthy, and I assumed it was original stuff. Car has 138k miles. Started at the pass side rear, then worked my way forward, including the prop valve above the rear axle.

Pedal still was soft and went to the floor after bleeding a quart and a half of fluid.

I decided the master must be bad, so I replaced that.

Here's where things get weird. I bench bled the master, then installed it and proceeded to re-bleed the system using a hand vacuum pump. Wasn't getting any fluid. So I pull the master and re-bleed, re-install, and make sure I'm getting fluid flow before tightening connections at the master. Replaced calipers just for good measure. Now it's gravity feeding to the prop valve. Great. So i get down there and proceed to vacuum pump it to get remaining air out, and it's pulling fluid just fine. Tighten that and go to pass side rr wheel. Try to pull fluid and nothing. Same type scenario happened for the fronts. Make sure I'm getting fluid flow at the master, tighten up both connections, crack the bleeder screw at the caliper and fluid finally starts to flow. Get some air out, then a steady stream of fluid. Go to the other side and do the same thing. Then I pump the pedal and it's mush. (actually I had replaced and bled the calipers before the rear brake problem popped up)

This evening I'm changing out the wheel cylinders and will try bleeding again. If that doesn't do it, I don't know where to go next. All lines look just fine, no bulging hoses, only thing I can think of is maybe the flare connection at the master isn't sealing up right anymore and is somehow sucking air.

Anybody out there have a similar experience, or maybe can share a tip? I felt like a 5-year old in the garage last night, ready to throw the wrench across the room and start screaming.

Took the first master back thinking it was defective and got another (both remanufactured units), same results.

HELP!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!
 
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First off, the proper bleeding order is

LR, RR, RF, LF, LSPV

Second, I don't think those vac pumps do as good a job bleeding brakes as pumping the pedal, or pressurizing the MC. (just my .02)

I think you still have air in the system. Try bleeding the brakes in the proper order using someone to pump the pedal, before you go replacing anything else.
 
I had the same problem bleeding a slave.They sell bleeding kits that use air pressure to bleed( I can't remember the name) I have one out in my Garage that I used to bleed my slave cylinder in my MG years ago. I worked great, you just have to keep a good eye on your fluid.


Mike
 
fourwd1 said:
First off, the proper bleeding order is

LR, RR, RF, LF, LSPV

Second, I don't think those vac pumps do as good a job bleeding brakes as pumping the pedal, or pressurizing the MC. (just my .02)

I think you still have air in the system. Try bleeding the brakes in the proper order using someone to pump the pedal, before you go replacing anything else.

All the Toyota manual mentioned was going to the furthest from the master. I'll try your method. Is LR the driver or passenger side rear? I guess it depends on whether you're in the driver seat looking forward, or standing in front of the car looking towards the back.

Another thing I don't understand about this sequence is why the LSPV is bled last. It would seem to me that is where you should start on the rr brakes to assure there is no air in the lines before going to the wheel cylinders. Just a thought.

I replaced the pass side wheel cylinder last night. Pretty sure there was a problem there. Plenty of fluid came out when I broke the brake line connection at the cylinder, and when I bled the brakes the other night, couldn't get anything out of the bleeder screw. I'm thinking the wheel cylinder had something clogging it. Fluid inside the cyliinder was discolored. Tonight I'm replacing the driver side wheel cylinder. Then I'll get my wife to work the pedal while I bleed.

Thanks for all the help so far.

Kurt
 

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