OP,
I think you and I have the same issues. 2011 SR5 with about 18K, fully stock. I also did a search on this and have found nothing. When its cold (25 degrees or colder), I can hear a "grumble" or "rumble" sound coming from the front wheels. It is accompanied by a slight vibration coming up from the floorboard and gas pedal. I notice it most when driving around 35-45 mph. I took it in and the dealer was not able to recognize the problem. An internet search revealed a "possible" TSB related to this issue, TSB-0175-10, which says, "there may be a growl or rumble noise from the front differential assembly when vehicle is in motion". My dealer said they could find no such TSB, but I have found it several places online affecting 2010-2011 T4R. Next time I have to take it in, I will take it to a different dealer and hopefully they will have some other ideas. Someone on this forum must have some idea, as there are many smart, mechanically inclined folks on this forum. Thanks for any help, guys.
Hi ant-ny,
The pinion bearing issue that you raised (imho), is a valid one; right down to the sound that mau5 describes.
Now, I don't know if there has been a TSB wrt 2010-2011 4Runners, someone here on these forums will know. But I have changed a few in my day, and the sound...unmistakable.
There are two main reasons that a
"young" pinion bearing (you stated that yours only has around 18k), goes bad.
The 1st is: The bearing starved for oil; usually due to low oil level, or the differential housing took on a substantial amount of water (perhaps crossing an "off-road" stream at some point), and the owner neglected to change the oil immediately after this activity.
The 2nd is: The "Bearing pre-load" was improperly set (likely from the factory, if in fact there was a technical service bulletin issued).
Now if memory serves me correctly (been quite some yrs since I've worked on cars to pay for beer), when the front pinion bearing starts to sing, it will be more noticeable upon "acceleration".
And when the rear pinion bearing goes bad, you'll hear it upon "deceleration".
The only thing that's still unexplained (provided that it is a bad pinion bearing), is, just why the sound is more noticeable when the oil is cold; presumed to be thicker at that point.
I think that a search for more info is in order.
rigtec