Custom Front Bumper

PaulSula

New member
I am trying to research the process of fab'ing a custom bumper for the front of my truck. My questions is...how will a custom bumper change my airbag sensitivity? My guess is that the system works off g-forces not impact to the actual bumper, however I don't want to make my truck less safe by doing this project. BTW, I have a 2004 4Runner.
 
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Designing an airbag compatible bumper takes a lot of engineering time, but if you are aware of the issues, you can at least decide whats worth doing and whats not.

The issue you will face with a stronger bumper is early airbag deployment. That is, they may go off during a collision at a lower speed than intended. The deceleration in an accident will be quicker since there might not be enough material crumpling and absorbing energy, so the vehicle will think things are happening faster than they are.

My suggestion would be to design something that will protect the vitals like the radiator and be stronger on the outside corners. Don't focus on reinforcing the chassis too much, but give yourself at least three points of connection on each rail.You want something that will deal with animals, trees and fender benders, not a battering ram.
 
Designing an airbag compatible bumper takes a lot of engineering time, but if you are aware of the issues, you can at least decide whats worth doing and whats not.

The issue you will face with a stronger bumper is early airbag deployment. That is, they may go off during a collision at a lower speed than intended. The deceleration in an accident will be quicker since there might not be enough material crumpling and absorbing energy, so the vehicle will think things are happening faster than they are.

My suggestion would be to design something that will protect the vitals like the radiator and be stronger on the outside corners. Don't focus on reinforcing the chassis too much, but give yourself at least three points of connection on each rail.You want something that will deal with animals, trees and fender benders, not a battering ram.

interesting... so do TJM, ARB, and other aftermarket bumper makers take those things into consideration?? or just dont care?
 
I see your point about the increased strength taking away some of the impact absorption, however I think I will still go ahead with the project. The company is based out of Amarillo, Texas and is called FabWright. Anyone have any experience? I'll post pictures as new developments...develop.
 
This is the look I am going for. Waiting for a quote from the fab shop now.
 

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2 weeks?!?!? why that long?

whats the damage as far as $$$

The guy's shop is small, and he said he would work on it when he got a chance. One week estimated for fabrication, one week for powder coat. He told me he would get me out the door for $500.00. Very reasonable when you consider the cost/time of delivery for a Shrockworks or ARB.
 
That seems very reasonable, especially with the powder coating, Tube bumpers are cool, can't wait to see how it turns out.
 
Adam up at 4xinnovations built it. I think he said had an issue with jig after we built mine, so I am not sure if he is still making them. Come to think of it, I haven't seen anybody else with one?

It was built with a winch mount, just haven't saved up for a Warn yet.

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Dropped the 4Runner off yesterday. Picking it up on the 23rd. I spoke with the owner and he had a lot of good ideas for the bumper. Really looking forward to seeing the finished product.

As a side note, my wife asked as we were driving away from the shop, "why are we getting this done to your truck again?" I replied by asking my 2 year old daughter, "what is daddy's truck?" My little one yelled, "AWESOME!"
 
Spoke with the owner of the shop today and the 4Runner will not be ready until this Friday. It's one week longer than I was originally quoted, but the guy told me that he had everything fabbed up and ready to powder coat. It was at that point he decided that the bumper was not up to his standards and he scrapped the whole thing. I have to give the guy the benefit of the doubt, but I am really starting to miss having a vehicle. Bumming rides off people sucks.
 
I'm about to get my custom bumper built and shipped out to me...completely custom by Addictive Desert Designs, a little pricey but from what I've seen a real quality product. He's ordering my winch for me and incorporating that and my body lift into the design. I'm just waiting to hear back from him so I can give him the go ahead.
 
Freaking Sweet

I picked up the bumper from Jackie at FabWright yesterday. I couldn't be more impressed. He was able to incorporate my stock fog lamps and turn signals, give me a 1/8" steel skid just under my radiator and I couldn't be more happy with the design. The only thing I need for it are 2 x 3/4" clevis shackles. Here are the pictures. Enjoy!
 

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that looks fantastic!! do you know if he made a jig to build others or is this a 1-off? that's the exact look i want for mine. awesome bumper!
 
that looks fantastic!! do you know if he made a jig to build others or is this a 1-off? that's the exact look i want for mine. awesome bumper!

It is a custom bumper. I am sure Jackie could work up something that would look very similar however. Thanks for the compliments!
 
Looks great!

Mind if i I ask how much it ran you? Also, it looks to be bolt on, is that correct? Any idea of its total weight? And finally, did you guys ever talk about incorporating a winch into it?

Thanks in advance.
 

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