DanSt4R
New member
Just finished building my rear cargo boxes and sleeping platform for my '02 Runner. I built it for my upcoming offroad/camping trip. for those of you who have built your own you know how much of a pain it is. nothing is square or perfect in a car so its more of a design as you build! enjoy! hope itll help some of you out for ideas and what not.
Built everything out of a single sheet of 1/2" plywood
<a href="http://s787.photobucket.com/user/D-stanco152/media/a9e26a4d352a79f3021a895f46301819_zps40b2b6c0.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/a9e26a4d352a79f3021a895f46301819_zps40b2b6c0.jpg" border="0" alt=" photo a9e26a4d352a79f3021a895f46301819_zps40b2b6c0.jpg"/></a>
<a href="http://s787.photobucket.com/user/D-stanco152/media/9424cb766154d8321d1d514df3da78b5_zps4853cb78.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/9424cb766154d8321d1d514df3da78b5_zps4853cb78.jpg" border="0" alt=" photo 9424cb766154d8321d1d514df3da78b5_zps4853cb78.jpg"/></a>
3 of the 4 sides cut out for my larger box over the left side wheel well
<a href="http://s787.photobucket.com/user/D-stanco152/media/3641ec522bd0c9b5c12b115411374cb8_zps733f25ef.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/3641ec522bd0c9b5c12b115411374cb8_zps733f25ef.jpg" border="0" alt=" photo 3641ec522bd0c9b5c12b115411374cb8_zps733f25ef.jpg"/></a>
The Project Manager hard at work
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trying to get the cut out ouf the wheel well
<a href="http://s787.photobucket.com/user/D-stanco152/media/23543f131d0a2dd22664b06dc80782fe_zps01650237.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/23543f131d0a2dd22664b06dc80782fe_zps01650237.jpg" border="0" alt=" photo 23543f131d0a2dd22664b06dc80782fe_zps01650237.jpg"/></a>
Had to cut a 45 angle for the ends to make more room
<a href="http://s787.photobucket.com/user/D-stanco152/media/457815f4fb4687a95608e5b544b3fbd6_zps052deff8.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/457815f4fb4687a95608e5b544b3fbd6_zps052deff8.jpg" border="0" alt=" photo 457815f4fb4687a95608e5b544b3fbd6_zps052deff8.jpg"/></a>
Left side box almost complete
<a href="http://s787.photobucket.com/user/D-stanco152/media/7b7cbadfdff7b0b3b79f17542b6b2680_zpsd0355a59.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/7b7cbadfdff7b0b3b79f17542b6b2680_zpsd0355a59.jpg" border="0" alt=" photo 7b7cbadfdff7b0b3b79f17542b6b2680_zpsd0355a59.jpg"/></a>
<a href="http://s787.photobucket.com/user/D-stanco152/media/833f9766876b2dffc8e00b72a9453604_zps2ac24c3b.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/833f9766876b2dffc8e00b72a9453604_zps2ac24c3b.jpg" border="0" alt=" photo 833f9766876b2dffc8e00b72a9453604_zps2ac24c3b.jpg"/></a>
Draw out for the right side box (got lazy)
<a href="http://s787.photobucket.com/user/D-stanco152/media/6d8e8dd130fe77f9063c527e536e2465_zpsb5497e01.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/6d8e8dd130fe77f9063c527e536e2465_zpsb5497e01.jpg" border="0" alt=" photo 6d8e8dd130fe77f9063c527e536e2465_zpsb5497e01.jpg"/></a>
Getting the end piece situated and measured out with the spacing against the wall
<a href="http://s787.photobucket.com/user/D-stanco152/media/600695dbff83f6d19168dd648481e673_zps2ffb26a5.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/600695dbff83f6d19168dd648481e673_zps2ffb26a5.jpg" border="0" alt=" photo 600695dbff83f6d19168dd648481e673_zps2ffb26a5.jpg"/></a>
Right side box just about complete. also made this end a 45 angle as well to maximize what small storage this box would provide. also had to put a cleat on the bottom ends of each box as the flooring and carpet has a slight drop
<a href="http://s787.photobucket.com/user/D-stanco152/media/076508b1805effb707cebf78b9816a99_zps20a710c1.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/076508b1805effb707cebf78b9816a99_zps20a710c1.jpg" border="0" alt=" photo 076508b1805effb707cebf78b9816a99_zps20a710c1.jpg"/></a>
the back view of the smaller right side box
<a href="http://s787.photobucket.com/user/D-stanco152/media/3555f99e6f12b4ee176d5f91c8f98a74_zpsd082e37b.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/3555f99e6f12b4ee176d5f91c8f98a74_zpsd082e37b.jpg" border="0" alt=" photo 3555f99e6f12b4ee176d5f91c8f98a74_zpsd082e37b.jpg"/></a>
Went to Home Desperate and picked up the hinges, ind/out carpet and lock for the boxes. had to Bevel out the edges for a smoother fit for the hinge barrells
<a href="http://s787.photobucket.com/user/D-stanco152/media/a5fedca159c7e1234c05458c9eca4e7c_zps61974a60.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/a5fedca159c7e1234c05458c9eca4e7c_zps61974a60.jpg" border="0" alt=" photo a5fedca159c7e1234c05458c9eca4e7c_zps61974a60.jpg"/></a>
<a href="http://s787.photobucket.com/user/D-stanco152/media/f5a1642ade6418e67a569497ca472a63_zpseecf9d60.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/f5a1642ade6418e67a569497ca472a63_zpseecf9d60.jpg" border="0" alt=" photo f5a1642ade6418e67a569497ca472a63_zpseecf9d60.jpg"/></a>
<a href="http://s787.photobucket.com/user/D-stanco152/media/d255baddfe06ba84c89215dc9a22fa5a_zps2ca85d4b.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/d255baddfe06ba84c89215dc9a22fa5a_zps2ca85d4b.jpg" border="0" alt=" photo d255baddfe06ba84c89215dc9a22fa5a_zps2ca85d4b.jpg"/></a>
I just used a skill saw for the bevel.
<a href="http://s787.photobucket.com/user/D-stanco152/media/a3f346bed907d2c403b296020a7dd87a_zps6dda4f77.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/a3f346bed907d2c403b296020a7dd87a_zps6dda4f77.jpg" border="0" alt=" photo a3f346bed907d2c403b296020a7dd87a_zps6dda4f77.jpg"/></a>
Heres the cleats that are on the sides of each box which will be used to slide my 3/4" sheet of plywood sleeping platform. that way i can sleep up high and have some storage below
<a href="http://s787.photobucket.com/user/D-stanco152/media/a104686a2bfc5c7aa137a450c0448e08_zps6d1571a6.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/a104686a2bfc5c7aa137a450c0448e08_zps6d1571a6.jpg" border="0" alt=" photo a104686a2bfc5c7aa137a450c0448e08_zps6d1571a6.jpg"/></a>
After carpeting the boxes and doing some minor mods heres the final product!
<a href="http://s787.photobucket.com/user/D-stanco152/media/d48d522400bdb8709bd5a4c52ec5b1fa_zps702b2bda.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/d48d522400bdb8709bd5a4c52ec5b1fa_zps702b2bda.jpg" border="0" alt=" photo d48d522400bdb8709bd5a4c52ec5b1fa_zps702b2bda.jpg"/></a>
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<a href="http://s787.photobucket.com/user/D-stanco152/media/0c1f9968d775f26a6d107af784c83a7c_zps0f979fb8.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/0c1f9968d775f26a6d107af784c83a7c_zps0f979fb8.jpg" border="0" alt=" photo 0c1f9968d775f26a6d107af784c83a7c_zps0f979fb8.jpg"/></a>
Built everything out of a single sheet of 1/2" plywood
<a href="http://s787.photobucket.com/user/D-stanco152/media/a9e26a4d352a79f3021a895f46301819_zps40b2b6c0.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/a9e26a4d352a79f3021a895f46301819_zps40b2b6c0.jpg" border="0" alt=" photo a9e26a4d352a79f3021a895f46301819_zps40b2b6c0.jpg"/></a>
<a href="http://s787.photobucket.com/user/D-stanco152/media/9424cb766154d8321d1d514df3da78b5_zps4853cb78.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/9424cb766154d8321d1d514df3da78b5_zps4853cb78.jpg" border="0" alt=" photo 9424cb766154d8321d1d514df3da78b5_zps4853cb78.jpg"/></a>
3 of the 4 sides cut out for my larger box over the left side wheel well
<a href="http://s787.photobucket.com/user/D-stanco152/media/3641ec522bd0c9b5c12b115411374cb8_zps733f25ef.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/3641ec522bd0c9b5c12b115411374cb8_zps733f25ef.jpg" border="0" alt=" photo 3641ec522bd0c9b5c12b115411374cb8_zps733f25ef.jpg"/></a>
The Project Manager hard at work
<ahref="http://s787.photobucket.com/user/D-stanco152/media/5ba967cb08bd78dc0e0a626ca7c2f946_zpsa5064744.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/5ba967cb08bd78dc0e0a626ca7c2f946_zpsa5064744.jpg" border="0" alt=" photo 5ba967cb08bd78dc0e0a626ca7c2f946_zpsa5064744.jpg"/></a>
trying to get the cut out ouf the wheel well
<a href="http://s787.photobucket.com/user/D-stanco152/media/23543f131d0a2dd22664b06dc80782fe_zps01650237.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/23543f131d0a2dd22664b06dc80782fe_zps01650237.jpg" border="0" alt=" photo 23543f131d0a2dd22664b06dc80782fe_zps01650237.jpg"/></a>
Had to cut a 45 angle for the ends to make more room
<a href="http://s787.photobucket.com/user/D-stanco152/media/457815f4fb4687a95608e5b544b3fbd6_zps052deff8.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/457815f4fb4687a95608e5b544b3fbd6_zps052deff8.jpg" border="0" alt=" photo 457815f4fb4687a95608e5b544b3fbd6_zps052deff8.jpg"/></a>
Left side box almost complete
<a href="http://s787.photobucket.com/user/D-stanco152/media/7b7cbadfdff7b0b3b79f17542b6b2680_zpsd0355a59.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/7b7cbadfdff7b0b3b79f17542b6b2680_zpsd0355a59.jpg" border="0" alt=" photo 7b7cbadfdff7b0b3b79f17542b6b2680_zpsd0355a59.jpg"/></a>
<a href="http://s787.photobucket.com/user/D-stanco152/media/833f9766876b2dffc8e00b72a9453604_zps2ac24c3b.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/833f9766876b2dffc8e00b72a9453604_zps2ac24c3b.jpg" border="0" alt=" photo 833f9766876b2dffc8e00b72a9453604_zps2ac24c3b.jpg"/></a>
Draw out for the right side box (got lazy)
<a href="http://s787.photobucket.com/user/D-stanco152/media/6d8e8dd130fe77f9063c527e536e2465_zpsb5497e01.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/6d8e8dd130fe77f9063c527e536e2465_zpsb5497e01.jpg" border="0" alt=" photo 6d8e8dd130fe77f9063c527e536e2465_zpsb5497e01.jpg"/></a>
Getting the end piece situated and measured out with the spacing against the wall
<a href="http://s787.photobucket.com/user/D-stanco152/media/600695dbff83f6d19168dd648481e673_zps2ffb26a5.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/600695dbff83f6d19168dd648481e673_zps2ffb26a5.jpg" border="0" alt=" photo 600695dbff83f6d19168dd648481e673_zps2ffb26a5.jpg"/></a>
Right side box just about complete. also made this end a 45 angle as well to maximize what small storage this box would provide. also had to put a cleat on the bottom ends of each box as the flooring and carpet has a slight drop
<a href="http://s787.photobucket.com/user/D-stanco152/media/076508b1805effb707cebf78b9816a99_zps20a710c1.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/076508b1805effb707cebf78b9816a99_zps20a710c1.jpg" border="0" alt=" photo 076508b1805effb707cebf78b9816a99_zps20a710c1.jpg"/></a>
the back view of the smaller right side box
<a href="http://s787.photobucket.com/user/D-stanco152/media/3555f99e6f12b4ee176d5f91c8f98a74_zpsd082e37b.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/3555f99e6f12b4ee176d5f91c8f98a74_zpsd082e37b.jpg" border="0" alt=" photo 3555f99e6f12b4ee176d5f91c8f98a74_zpsd082e37b.jpg"/></a>
Went to Home Desperate and picked up the hinges, ind/out carpet and lock for the boxes. had to Bevel out the edges for a smoother fit for the hinge barrells
<a href="http://s787.photobucket.com/user/D-stanco152/media/a5fedca159c7e1234c05458c9eca4e7c_zps61974a60.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/a5fedca159c7e1234c05458c9eca4e7c_zps61974a60.jpg" border="0" alt=" photo a5fedca159c7e1234c05458c9eca4e7c_zps61974a60.jpg"/></a>
<a href="http://s787.photobucket.com/user/D-stanco152/media/f5a1642ade6418e67a569497ca472a63_zpseecf9d60.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/f5a1642ade6418e67a569497ca472a63_zpseecf9d60.jpg" border="0" alt=" photo f5a1642ade6418e67a569497ca472a63_zpseecf9d60.jpg"/></a>
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I just used a skill saw for the bevel.
<a href="http://s787.photobucket.com/user/D-stanco152/media/a3f346bed907d2c403b296020a7dd87a_zps6dda4f77.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/a3f346bed907d2c403b296020a7dd87a_zps6dda4f77.jpg" border="0" alt=" photo a3f346bed907d2c403b296020a7dd87a_zps6dda4f77.jpg"/></a>
Heres the cleats that are on the sides of each box which will be used to slide my 3/4" sheet of plywood sleeping platform. that way i can sleep up high and have some storage below
<a href="http://s787.photobucket.com/user/D-stanco152/media/a104686a2bfc5c7aa137a450c0448e08_zps6d1571a6.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/a104686a2bfc5c7aa137a450c0448e08_zps6d1571a6.jpg" border="0" alt=" photo a104686a2bfc5c7aa137a450c0448e08_zps6d1571a6.jpg"/></a>
After carpeting the boxes and doing some minor mods heres the final product!
<a href="http://s787.photobucket.com/user/D-stanco152/media/d48d522400bdb8709bd5a4c52ec5b1fa_zps702b2bda.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/d48d522400bdb8709bd5a4c52ec5b1fa_zps702b2bda.jpg" border="0" alt=" photo d48d522400bdb8709bd5a4c52ec5b1fa_zps702b2bda.jpg"/></a>
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<a href="http://s787.photobucket.com/user/D-stanco152/media/0c1f9968d775f26a6d107af784c83a7c_zps0f979fb8.jpg.html" target="_blank"><img src="http://i787.photobucket.com/albums/yy151/D-stanco152/0c1f9968d775f26a6d107af784c83a7c_zps0f979fb8.jpg" border="0" alt=" photo 0c1f9968d775f26a6d107af784c83a7c_zps0f979fb8.jpg"/></a>