Dirtco's 2001 "Mild" Build Thread

Personally I'd do the shortest lift you can, simply because you WILL notice the height for the daily activity of getting yourself and the kids in and out, but you WON'T notice the difference off road. If you're partial to OME stuff, the 880/906 route sounds perfect. Tall '99 fronts on adjustable billie's is a sweet front setup, and 906's are still pretty great for the back, I just wouldn't use the OME shocks.

I think that's what the plan will be (1.5"/2.0"-OME 880/906), just a small lift for a little extra clearance and a refresh of the suspension system. While I'm doing that I will also replace the steering rack bushings, sway bar bushings, etc. I also want to do LBJ's, and inner/outer tie rod ends (and anything else that's needed) while I'm in there.
 
I installed some Weathertech floor mats in the 4Runner. I have these in my '99 and they are awesome! They do a great job of keeping all the snow, slush and salt from spilling into the carpet; pretty much a necessity if you live in a rough climate.





 
It seems like forever since I have updated this thread, and that’s because I haven’t done anything to the 4Runner. I’ve just been collecting parts in anticipation of installing them. The 4Runner has 236,000 miles on it, and because of that I’ve decided to pull a “Hail Mary” and pretty much replace everything that is a maintenance item, or known issue. I wanted to do this in large chunks, focusing on one certain area at a time, instead of replacing one thing here or there as needed.

First in line was the suspension; it was seriously clapped out, and the rear suspension only had an inch before it hit the bump stop cones. Driving through dips, speed bumps, and potholes was a painful experience. I went back and forth on what suspension I wanted to run under it; at first I was going to run all OME, but I was concerned about the ride and lack of adjustability. For just a little more I could step up to other options. I didn’t need a full blown Icon mid-travel set up, I just wanted something that rode nice for the wife.

As most of you know, I’ve had issues with spindle to coil contact on my 4Runner with the front Tundra/Bilstien combo at the 2.5” setting. I installed limit straps to “fix” the problem, but I lost suspension down travel in the process. Lately I’ve been doing a lot of exploring and expedition style travel, and the lack of down travel has been noticeable. I decided to order the Toytec “Boss” kit, install the coilovers on my 4Runner (more on that later), and install the Tundra/Bilstien struts on the wife’s 4Runner at a lower setting. Having the coils at a lower lift height should solve the coil/spindle interference, and in all honesty I doubt she will be wheeling this rig. The main reason for the lift is to refresh the suspension, run a slightly larger tire, and gain some ground clearance when we get large snowstorms.
 
It was going to be a busy weekend, I decided to start with the front suspension (None of this stuff is really picture worthy, but pictures do help break up the text and this is more of a log sheet for my records).

I disassembled the front struts and dropped them down to the two-inch setting, and then I tore into the front suspension / steering. Working out from the steering rack I replaced:

- Steering rack bushings (Wheelers/Energy Suspension)
- Inner tie rod ends (Napa/555 brand)
- Outer tie rod ends (Toyota)
- Lower ball joints (Toyota)
- Lower ball joint bolts (Toyota)
- Front sway bar bushings (Wheelers)
- Front differential fluid (synthetic)





 
While I had the skid plates off I gave them a fresh coat of gloss black paint, and I also:

- Changed the engine oil (synthetic with Toyota filter)
- Replaced the fuel filter (Toyota)
- Replaced the transfer case fluid (synthetic)
- Replaced air filter (Toyota)
- Cleaned MAF sensor



 
Then it was time to move on to the rear suspension. I didn’t want a whole lot of lift, so I decided on the OME 906 springs with an additional 10mm trim packer. I reused the Bilstien shocks that were on the back of my 4Runner before I made the switch to the “Black” Tokico LC shocks. The bushings in the lower control arms were showing their age, so I installed the used stock arms from my 4Runner that had much less miles on them, along with my stock panhard bar.

I also installed new sway bar bushings and changed out the rear differential fluid.





 
When I set it down on the ground I noticed the front was setting a bit higher than the rear, so I took the front struts back out and dropped them down to the 1.5" setting (the lowest notch). We'll see how it sets after the alignment.

I also have a set of Spidertrax wheel spacers to install, but I'm going to wait until it gets back from the alignment shop. I don't want them throwing a fit about them.
 
While the 4Runner was in the shop I cleaned and detailed the interior. I also trimmed the lower section off the rear mud flaps.

Before



After



And I hit the upper roof rack rails with some Meguiars ultimate black. They were extremely faded and it really bugged me. It actually worked pretty well. (Sorry for the crappy pictures, the florescent lights mess with my camera)

Before



During



After

 
Any issues with the Napa ITRE's that you have noticed? There have been a few threads going around in the past regarding Aftermarket ITRE's being bad for the steering rack.
 
Any issues with the Napa ITRE's that you have noticed? There have been a few threads going around in the past regarding Aftermarket ITRE's being bad for the steering rack.

They seemed okay, but that was just from looks and the install. Time will tell, but the "555" brand seems to be the least evil of the aftermarket parts.
 
I brought the 4Runner back into the shop for some more work.





The front of the 4Runner was looking a little sad after 236K miles



The headlights were shot...





The grille looked like crap...





And the corner marker lights were less than stellar...

 
I started out by treating the upper plastic trim



I swapped out the corner marker light bulbs with some LED's



I replaced the headlights with some TYC units, and installed PIAA Extreme White bulbs



And I replaced the grille / emblem

 
have you thought of grinding off that edge on the top of the spindle where it contacts the coil... i will be doing this when i get my LR UCA and doing the UBJ/LR UCA swap. i will just round that sharp point off and take that excess off... i cant see any need for that being there. just a thought i have had about the issue

-i too have had the issue, even with the toytec eibach coils, at full drop i get the spindle dropping into the coil and it sounds like im breaking stuff.
 
After a couple hours of work




So this lift is TRD Tundra coil on the lowest setting and OME 906 w/10mm trim packers? I have the same setup minus the trim packers and was thinking of adding for just a bit more rear height….
 
have you thought of grinding off that edge on the top of the spindle where it contacts the coil... i will be doing this when i get my LR UCA and doing the UBJ/LR UCA swap. i will just round that sharp point off and take that excess off... i cant see any need for that being there. just a thought i have had about the issue

-i too have had the issue, even with the toytec eibach coils, at full drop i get the spindle dropping into the coil and it sounds like im breaking stuff.

Yeah, I've thought about it but never did it on my 4Runner. I felt if Toyota but that there it must be for a reason, I'm guessing to aid in removing the ball joint. My wife's 4Runner doesn't get wheeled so it's not an issue on hers, and I have not had any contact with the Boss coilovers on my rig, yet.
 
So this lift is TRD Tundra coil on the lowest setting and OME 906 w/10mm trim packers? I have the same setup minus the trim packers and was thinking of adding for just a bit more rear height….

You are correct, TRD coil with Bilstiens on the lowest setting, and OME 906 with a 10mm trim packer. It sets just about perfect, but my wife doesn't carry an extra weight in the back.
 
It's been a while since I updated this...

I installed 265/75R16 Goodyear Duratrac's about a month ago. No good pictures, but here is one I snapped right after I installed them. So far the wife really likes them and thinks they do great in the snow.

 

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