Long story short, my tow package became loose when on my recent quadding trip. As a result, the tow package seems to have dropped down a little.
See the gap between the bumper and the tow package??? It used to be closer together.
When I initially installed the tow package, I had modified it to fit as it had come off an 87 Pathfinder. When we came to install it, the bolts we had were too short, so we ended up having to bolt them to the inside of the frame rails. It's kinda hard to explain, but basically, the bracket for the tow package is just a plate, which sits against the inner side of the frame rail. Two holes (on each side of the tow package) were drilled through the plate, and through the frame rail, and then the bolt was pushed in. We then MIRACULOUSLY threaded a bolt onto the bolt, which took for EVER to do. Unfortunately, the bolts that were located deeper into the frame rails, did not have lock washers on, and therefore, the nuts backed off there. The other 2 bolts held tight because the lock washers were on.
Now, I decided to take the entire tow package / Tire Carrier off, and de-grease, grind off the loose rust, and then paint it with Rust paint.
Here are some pics of that process:
Degreased and washed:
Grinding it down:
Paint:
I figured I'd do things extra nice, look over all my welds, make sure everything was still nice an solid before mounting it back on the truck. Unfortuanately, things didn't go as planned, and I got upset (like HULK SMASH! upset), and gave up for the day.
And the 4Runner........was left naked:
Now I'm wasn't sure what I was going to do, but of simply buying longer Grade 8 bolts and drilling another hole directly across so that I can bolt it up on the other side of the frame rail instead of inside.
After talking with a buddy, he offered to give me a hand, and even went to the local fabrication store and picked up some Grade 10 bolts, as well as some new nuts, and washers. After about a half hour, this is what happened:
We then grinded off the center tube, and cleaned everything up in order to re-locate the tube closer to the back of the truck. The plan is to get rid of some of that gap between the carrier and the hatch, and have everything sit that much closer.
Now that's about all I have for you for now. We stopped last night around 1:30am, but I still need to do some finishing. Next up is cleaning off the spatter caused by his flux, more paint, and then finally install!
Here's another little pic I'm quite happy about! For a few years now, I've been running without my rear wiper arm, as it fell off Christmas Morning. It had frozen to the rear window over night, but I had left the wiper motor on the night before. As a result, upon remote starting my truck the motor turned, but the arm didn't........it ended up getting stripped! I tried JB welding it in the past, but that wasn't successful. My buddy decided he could fix it for me by just welding it onto the wiper motor stud.....so we did that!
Anyway, I have a long day at work to look forward, but will come home tonight and try to finish that bad boy!