It's a small pain, but you can put it on without undoing everything else. I'm referring to the #3 timing cover, the one that covers the crank and the timing belt tensioner/pulley. I had mine off a couple weeks ago to check the torque on my tensioner pulley.
I needed to remove the radiator shroud, serpentine belt, and crank pulley. Then there were a few small bolts that hold that cover on. The problem is that two sides of that cover need to fit UNDERNEATH other components. It took me a long time to wiggle it around enough to get it situated correctly, but it can be done. It just takes time and patience.
You used loctite on your tensioner pulley, right?