Camprunner said:
I agre with you Thai although I was suprised to learn the other day that large tractor over the road trucks do not use boxed frames and they say that if they did they would be to stiff and ride like a "rail".
I had a good talk with a friend of mine on this one he drives over the road and just purchased a new Peterbuilt and he says you need some flex built into the frame ???. He states that many tractor companys "Mack" "Pete" and others tried the boxed frame way years ago and found it just to stiff.
Im not an engineer so who knows ?
That may be true in those Peterbuilts where they don't have a very sophisticated suspension (if one at all!). However, we're talking about a 1/2 ton truck here, not a tractor or Peterbuilt. As you can see, Toyota is giving all sorts of "excuses" for not having a fully-boxed frame.
IF all of these exuses/reasons are true, then i am sure that all future Toyota trucks AND SUVs will only be partially boxed and the rest of frame will be C-section. Hell, the new Land cruiser/Lexus LX470 is coming soon...i am sure that it will have "Tripletech" frame! Who's gonna bet me that this ain't gonna happen??
The new Tundra is surprisingly very well-priced...easily on the same level as American 1/2 tons. BUT, the Tundra has a super nice interior, along with nice features, big rear axle, and a brand spanking new super engine. All of these costs a lot of money to design and produce. Just take the engine alone...it's the #1 V8 engine out there with all the latest technology known to man. Toyota HAS to cut corners somewhere to keep price low to be competitive with the American trucks. Unfortunately, Toyota decided to cut corners on what most customers don't see and will not likely ever see the ill effects of (if use within the truck design)...the frame.
What started out just Nissan and Ford making fully boxed frames, Dodge and Chevy have joined in. And these guys (except Nissan) have been building trucks for a long long time...they know what they are doing. American manufactueres may suck when it comes time to make a car or SUV, but they do know how to make a workhorse truck.
Think of it this way...out of the major manufacturers of trucks, how many of them still make C-section frames on their most popular trucks (1/2 ton)?? ONE. Toyota. Hell, even the Honda Ridgeline's unibody is reinforced with boxed frame gussets and crossmembers!

BOXED IS GOOD.