Frozen Calipers??

dbole

New member
I know there are other threads about this, but wanted to be sure and also had some questions. I recently completed my engine swap, and the truck has been sitting in my garage for 6 months while I did the work. I wasa test driving the truck and noticed that the brakes were really soft and I had no real stopping power. I jacked up the truck and looked at the brakes and the pads are in great condition and there is fliud in the system. I removed the pads, and when I pressed on the piston, they were sluggish to move in and when I pushed the brake pedal, only one would push out.
I got new calipers, and the 17mm bolts holding the calipers on are seized and I am afraid I will round off the bolt heads. What are your experiences with this and how else can you get the bolts off to replace the calipers. I tried a air wrench but no room to get it in that small space.
Thanks
 
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Try with a breaker bar. If you do indeed round the bolt off, heat it up and grab it with some vice grips.

You'll make it through my man, you'll make it through.
 
I had the same problem, with the rusted caliper bolts. I broke one off. Ended up having to split the caliper to get the caliper off the hub. Luckily, I had new calipers for the Tundra upgrade.

However, as awilson said, I was able to heat up the remaining caliper bolt and use vice grips. Came out like a champ.

Someone put the permanent loctite on mine before, so that probably didn't help.

New caliper bolts are around $2 at the dealer. I only replaced the one.
 
I ended up soaking the bolts wiht PB Blaster and then let it sit overnight. Got a 1/2" 17mm socket and with my breaker bar got both of them replaced. Truck is out of the garage and running great. Will post pics and thread on my build experience.
 
Heat the bolt, impact gun will help. Sometimes you can hammer on a smaller socket and loosen that with the help of some heat.

Worst case you may have to drill the bolt . Leave the head on it, You would start directly in the center of the bolt with a small bit and then work up to a larger bit. And eventually you get close enough to the thread the bolt will free up the bolt with just a simple turn with the vise grip. And worst case if you nic the treads you can chase them with a tap. If you don't have one a cheap harbor freight tap should work.

Good luck
 

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