Fuel Tank Relocation (and new Rear Bumper design)

Does passenger side bracket need to be clearanced for stock exhaust?

625mm from inside driver frame rail to left edge of bracket. Am I setup wrong?

ALSO - does anyone have a PN or link to the upper straps?

2chrl8w.jpg

Hi there! You'll need to reconfigure the exhaust - it will need to go to the right to clear the tank itself (I positioned the tank off-center to make room to snake an exhaust pipe through there)
 
Where that no-BL bumper at?

I need me one with a swing out tire carrier, brah

I pick up the prototypes on the 13th - we'll see.. (fingers crossed)

Oh thaaaat bumper.


That's the one. Adam did a nice job with that.

Hi there! You'll need to reconfigure the exhaust - it will need to go to the right to clear the tank itself (I positioned the tank off-center to make room to snake an exhaust pipe through there)

Maybe side dump in front of rear tire over control arm? this would certainly clean up all departure clearances. That was my first thought, but what have others done? Just a custom bend to get around tank and out similar location? There doesn't happen to be a bolt on tail pipe to get around that is there?

For upper straps, I found you answered my question in the Fall already, didn't mean to ask twice... d'oh... Bronco Graveyard PN 20355
 
Maybe side dump in front of rear tire over control arm? this would certainly clean up all departure clearances.

on my truck, I'm going to go over the frame at the rear of the wheel well and out the side of the bumper (1" body lift and some pinch weld trimming)
 
well, getting close on the bumper. I'm happy with the center section - particularly in that I was able to match the large radius at the top of the tail lamp at the bottom of the hatch opening. I've always had a problem with how that area is handled on other bumpers, so I'm pretty pleased with how this turned out:

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- and the side clearance is good for crawling.

05d4b3363adda76f1a64d1f644a4928b.jpg


Frame mounts fit the bumper face profile really well:

3e6861a6653ed01ace4b895bcf3773b6.jpg



BUT the sides are a bit tight on the fender well side. This is the clearance with a stuffed 35:

ccf39129002bfbe33fd6ecce2b712329.jpg


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I’ll be revising the sides to add 10mm for ease of installation. (It’ll still clear a 37, I believe.)
 
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Rad!! The radiused sheet step and use of OEM cover put this bumper over the top for best kit avail IMO. Very nice work Keith. Keep it up!
 
well, getting close on the bumper. I'm happy with the center section - particularly in that I was able to match the large radius at the top of the tail lamp at the bottom of the hatch opening. I've always had a problem with how that area is handled on other bumpers, so I'm pretty pleased with how this turned out:

Matching up your bumper to the lines of the hatch was impressive! Bumper is looking amazing. We're seriously going to have to chat about how to make it work with a 2" body lift.
 
Whoa, that design looks awesome. It almost looks like the factory black plastic cover could snap right into it! edit: I see you designed it that way, sweet!

Bonus points if the SR5 rear mud flaps will connect too :)

I'm interested
 
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Whoa, that design looks awesome. It almost looks like the factory black plastic cover could snap right into it! edit: I see you designed it that way, sweet!

nope! I designed it to use the factory running board covers. I'm actually surprised no one else has done this..!


Bonus points if the SR5 rear mud flaps will connect too :)

I'm interested

also nope! - not a design consideration for rock crawling ;)

- but I've been chatting with [MENTION=146407]Plastics guy[/MENTION] about making some flare extensions for you cosmetically-inclined people. :)
 
Excellent, between you and Curtis you guys will design exactly what we need.

2nd on wider fronts... my sliders get a sandblasting every time I take it out.
 
That's amazeballs! Love the radiused hatch line and tight side angles.

Lemme know when you're ready for a bumper beta tester :D

Sent from my Pixel XL using Tapatalk
 
My only concern with the rear hatch radius matching is that on hard hits, my rear bumper will deflect quite a bit. That gap is pretty close! Almost have to pair this bumper with the stiff rear body mounts (which I haven't done).

Looks great though!
 
My only concern with the rear hatch radius matching is that on hard hits, my rear bumper will deflect quite a bit. That gap is pretty close!

In the photo the bumper isn't completely centered; the sides will maintain the factory gap between the hatch and taillight, and that gap grows larger as it goes around the curve of the hatch to a 1/2" gap along the bottom (frame flex is a concern.)


Almost have to pair this bumper with the stiff rear body mounts (which I haven't done).

Looks great though!

Absolutely - poly body bushings are a requirement for any frame-mounted bumper, in my opinion. - and thanks!
 
In the photo the bumper isn't completely centered; the sides will maintain the factory gap between the hatch and taillight, and that gap grows larger as it goes around the curve of the hatch to a 1/2" gap along the bottom (frame flex is a concern.)




Absolutely - poly body bushings are a requirement for any frame-mounted bumper, in my opinion. - and thanks!



Did I miss a full bumper pic? Have anything with it mounted from the rear to show?

I need this in my life. Also, poly body mount bushings? Who makes them? @plasticsguy ?


Sent from my iPhone using Tapatalk
 
Did I miss a full bumper pic? Have anything with it mounted from the rear to show?

No sir, trying to squeeze in a couple of hours tomorrow to test fit the driver's side on the prototype bumper, then I can submit the production order.
(which means I'll be taking client orders later this week!) :nod:


I need this in my life. Also, poly body mount bushings? Who makes them? @plasticsguy ?

At the moment, SS makes the rear pair, but Energy Suspension makes the entire truck set. I think DuroBumps has them in the queue though..
 

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