If the smell don't getcha, then the heat will!

MunkeyTX

New member
98 4Runner SR5, 3.4L, 4x4, 5spd...with only 325k on the odo.

Just this past Friday I noticed a rotten citrus smell when I turned on the A/C. Initially I thought I had another case of the 'Stank' and needed to dump a few cans of Lysol down the cowl to rid the evaporator case of any bacteria/mildew. A/C was blowing just fine, cold as ice (as it has been ever since I first bought my 4Runner!)

Well last night, the A/C stopped blowing cold air...none what so ever. A light-bulb went off in my head, "What if the rotten citrus smell was actually refrigerant/compressor oil, and I've got a leak in my evaporator coil which is allowing me to smell it!" I pop the hood, and hit the low-side A/C schrader valve with a screwdriver...*sniff* *sniff*...exactly the same smell! Looks like my evap coil has a leak...frickin' fantastic!

Temperature difference between the inlet/outlet lines is almost non-existent (high side was a smidge cooler), and the sight glass shows no bubbles and only a random flash of refrigerant. I don't have any A/C gauges to properly test system...aaaaand it's frickin' Labor Day so most stores are closed.

Open up my FSM, and other than a few quick blurbs about opening the actual evap case, it mentions nothing about removing the dash/interior pieces needed to actually remove the evaporator coil. I found a T4R.org thread on removing the heater core (not the evap coil), and the amount of interior removal work made me want to puke.

Has anyone had to do this? Can I remove the entire evaporator coil/case without tearing apart the entire dash? It's not getting cooler here in Texas, and I'm driving an hour each way to work M-F.
 
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Not to bust your diagnosis but if it leaked out of the evaporator, you wouldn't have any to come out of the charge ports.

If you see some freon in the sight glass, I would add a little bit more and you should be all set.
 
Adding refrigerant still does not solve the problem of why it is leaking out (might not have totally leaked out yet, but leaking nonetheless), and why I am smelling the compressor oil in the cab.

It was just confirmed by a friend of my bro-in-laws, only the glove box and a few trim pieces need to come out and the evap case is totally removable.

$92 bucks for evap oil, expansion valve, and drier.
 

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