I'm not going to go into great detail about my projector upgrade, b/c there's a slew of write ups on this upgrade. However, for my specific kit, I am going to let you know the order of parts installation & the correct method to wire things up. I'm not a wiring expert, but I was able to figure this out. Now, after I got everything put back together I figured out why in the hell the headlights were never aimed properly to begin w/. The driver side headlight adjuster screws are fine pitched & the passenger side screws are coarse pitch (deck screw-esque). The passenger headlight is shaky in the mounting bracket, whereas the driver side is firm & solidly mounted on its bracket. So basically to avoid a whole lot of redneck engineering, I just ordered some new headlights on eBay so I could get matching brackets. That's a whole other can of worms. I love ordering something from eBay & the seller claims the item is shipping from Florida, but it ends up shipping from California. :mad2::mad2::mad2::mad2: X2 the shipping time, yay.
Basically this is what I started w/.
A round in the oven, & separation achieved!
Now that things are apart, I can show you how the projectors go in.
Start w/ the large grommet on the back of the projector housing itself.
I drilled & filed out a hole for the projector wiring (bright/dim actuator wiring) so that it wouldn't get pinched by the projector housing.
Next you're going to want to feed the projector into the headlight housing, the 3 tab ring & smaller rubber grommet are next up. The 3 tab ring has a "key" that goes into the groove of the projector housing. It's fairly obvious how it should be fed onto it.
After that, the 1 tabbed ring goes on. Again, it's keyed to go into the grove of the projector housing.
Next, you've got a very unique aluminum nut to thread onto the projector housing the keep it all together.
When tightening said nut, it's best to get the nut on snug & then press the projector in to make the grommets compress so that you can get the nut tighter.
She's in there snug, & it's time to go back into the oven.
Just a snag I ran into... On the passenger side housing bracket, the bolt on the underside of the bracket was completely stripped. It required cutting the bracket & then grinding the head off. The bolts holding the headlights on are those self tapping fine pitched thread bolts & the strip stupid easy. Same style that holds our skid plates in place :mad2::redbrick:
Thank God for a tap & die kits...
Yes these projectors are cheap, but completely forgetting to put a screw in them is pretty silly.