j4x4v8's Build Thread

j4x4v8

Member
2004 Toyota 4Runner SR5 4WD V8

Story: Back in late 2018 I set out on getting a reliable vehicle that could get me from coast to coast. I had previously owned a white 04 Subaru Forester, before it was totaled. Sedans weren't for me, and the Sequoia was a tad too big. I quickly descended upon a 4th gen 4Runner, specifically the V8. I looked at quite a few V8 4Runners and was driving hours away at one point. Some had way too much rust, felt weak on the pedal, sketchy records, etc. My budget limited me to higher mileage 4Runners, and frankly there weren't too many V8's around. My search ended with a white 04 SR5 4WD V8 @ 190k miles. I like to think it turned out to be an 04, and white, because my Subaru is haunting me. As of June 2020 I am at 210k miles. I'm going to try and be as exhaustive as I can, if only to keep myself sane and all the information I find in one spot. My end goal is a street worthy daily driver, with off-road capabilities, and rigged for camping and driving extended distances. More to come!

Update 11/18/24: 4 years later and a LOT has happened since I originally posted this build thread. Hoping to get it updated with pictures of everything soon. P.S.: 270k miles now

Performance
  • K&N Air Intake 77-9022KP
  • Intake Manifold Swap (from 06+ VVT-i 4Runners)
  • Doug Thorley THY-564-SS-C Short Tube Headers
  • G-Sport #50025 Catalytic Converters
  • MagnaFlow #93655 Y-Pipe / Catalytic Converter
  • MagnaFlow #15781 Cat-Back
  • Vibrant 1141 2.5" Ultra Quiet Resonator
  • Wideband AFR - After the Y-Pipe converges (before rear cat)
  • AEM 30-0300 X-Series Wideband AFR Sensor Gauge
  • AEM 30-4402 Digital Transmission Temp Gauge
  • Flex Pod Gauge Mount (link)

Suspension
  • Front Coilover: Bilstein 6112 (set to 2")
  • Rear Shocks: Bilstein 5160
  • Rear Shock Reservoir Mounts: Bilstein 11176015
  • Rear Coils: Bilstein 36-281817 (1" to 1.5" rear lift)
  • Front Strut Top Caps/Hats Dobinsons SC59-001
  • Front Upper Control Arms: Dobinsons Tubular UCA (non-adjustable; 3 degrees of caster built in) (UCA59-002K)
  • Rear Sway Bar Link: Dobinsons SE59-529 (Set to 1/2 of rear lift)
  • Front Bump Stops: Timbren ABSTOF Active Off-Road
  • Rear Bump Stops: Timbren ABSTORSEQ

Appearance
  • FN Wheels Five Star 16", 0mm Offset, Anthracite Light Gunmetal
  • Toyo Open Country A/T III 265/75R16 P-Metric Blackwall
  • Satoshi Grille - Entire grille from Customcargrills.com
  • Spyder Chrome Euro Headlights HD-JH-T4R03-AM-C
  • Baja Designs Squadron SAE White 257805 via Solidshift fog light LED mount (link)
  • BudBuilt Front Skid Plate (Steel) (link)

Audio
  • Pioneer MVH-2400NEX Head Unit
  • SiriusXM Tuner (SXV300V1)
  • Pioneer ND-BC8 Rear view camera

Utility
  • Vehicle OCD Center Console Organizer (link)
  • AVS 194924 In-Channel Ventvisor
  • Solidshift Cupholder Insert (link)

Upkeep
  • Rust Treatment: Eastwood Rust Encapsulator Platinum
 
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In Progress
  • 4th Gen 4Runner Drawer System (link)
  • Brite Box (link)
  • URD MAF Sensor Calibrator (link)
  • Victory4x4 Center Console Molle (link)
  • Raingler Rear Cargo Grab Handle (link)

Planned
  • Color matching / repainting front lower bumper and rear bumper pieces
  • Interior LEDs
  • SDHQ Built Complete Billet Battery Terminal Kit (link)
  • SDHQ Built Toyota Complete Billet 24f/27f Battery Hold Down Kit (link)

Wishlist
  • CVJ Axles
  • Dual Battery System w/ shore power switch & auxiliary power outlet system
  • Rock sliders
  • Rear Bumper w/ Swing Out
  • Long Range Auxiliary Fuel Tank (24gal) (requires relocation of spare tire; must be after swing out bumper) (link)

Vehicle Specifications
  • Year/Trim: 2004 SR5 4WD
  • Engine: 4.7L V8 DOHC w/32 Valve SFI
  • Transmission: 5-Speed ECT-i Automatic (No VVT-i for 03-04)
  • Model Code: UZN215L-GKAGKA
  • Exterior Color: Natural White (056)
  • Interior Color: Stone (FG12)
  • Wheels/Tires: OEM 17" Aluminum / P265/65R17
  • Factory Installed Equipment: JBL Synthesis, Double Decker Cargo System, Steering Wheel Audio and Cruise Control, FE 50 State Emissions (1 rear cat)

Resources / Useful Links
 
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Looking good! I'm working on getting an organized build thread going for mine too, I'm in VA as well!

Front right inner CV boot is missing - Not worried right now because I don't go off-roading yet

If you have an OEM CV, I would get it rebooted soon. I waited to replace mine, and now I have significant play on the inner tripod end of the axle. Trying to track down another OEM axle is either expensive or annoying. A new CV axle from Toyota is ~$350 and CVJ OEM equivalent is ~$200+$95 core+$36 CVJ shipping to VA+core return shipping-$95 core refund = ~$270 to VA. To save some money and learn a bit, I wanted to rebuild a CV myself.

I spend about a month, off and on, trying to track down an OEM axle to rebuild for cheaper than the above options. I couldn't really find anything in a junkyard at the time, so I ordered low mileage CVs 3 different times from LKQ on ebay. 1 was an o'reilly and I got refunded, 1 was cancelled the day after it was expected it to arrive, and 1 was cancelled the day after ordering. I finally found one this week at a local junkyard, 4runner had been there around a week and 1 of the CVs was already gone. I scooped the passenger side to rebuild with an OEM boot kit. I have the 04427-60141 kit that has the inner boot, outer boot, grease, and clamps, got it from MeGeorge online for $46. Not sure on the in person price or shipping for just the kit, I had ordered all the cam bolts and a few other things at the same time. I don't know the PN for the inner only kit, but it was around $20.
 
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