My "new" '96 SR5 - rural/urban winter apocalypse transporter

vitamind4

New member
Hey,

This is a two-parter - I'm hoping to get feedback on the work I'm having done on my new tax write off, err, truck, and what I notice as an observant driver and what that means about the truck's shape. I researched what vehicle I wanted for most of this summer, and probably don't need to explain - to the members of a 4runner forum, at least - the vast logic behind my eventual decision. I've lurked the hell out of the whole internet, but despite that there might be some redundant questions that were not perhaps fully answered, and I might re-ask.

THE PURCHASE

I just picked up a green '96 SR5 Automatic with 167,000ish miles on the clock for $3,000 on craigslist. He had it listed for $3,500 negotiable, claimed to have a friend who would buy it for $3, and was also quite surprised at what the inspection turned up. I took it Toyota to get an 'official' inspection, where they found the swaybar disconnected on the right side, front right tie rod in need of repair, rear axles leaking into the brake drums, and a timing belt of undetermined vintage.

heres the CL post: http://albany.craigslist.org/cto/1393341422.html

..attached are the original pics, JIK


No frame rust, good fluids all around, and a seemingly healthy tranny. Barely any exterior rust or chipped body paint. The interior is lived in, the exterior has some flaws, but the winter apocalpse does not hand out prizes for beauty. She hands out icy potholes, downed limbs, and deep, frozen ruts. In the dark.

Toyota quoted me about $1,500. With a cunning slight of pen, they tallied up the hours per job, but not the parts cost, and put the 'cost per job' in 'cost per parts' box. Well, the hours add up to about 12 or 13, so at $100/hr that approaches $1,500 in a heartbeat. I explained to my mechanic what Toyota had found, and he said it'd probably be between 5 - $600 to do the tie rod, sway bar, and rear axle / brakes. Should I do the belts, or wait? Anything else basic worth doing?

..But why waste a perfectly good couple days with the truck suspended 8 feet in the air, and not actually upgrade?

THE M.O

My primary vehicle is a 2003 RSX, which otherwise kills in the snow with the General Altimax winter tires. I am currently working for a company that's about 1.5 hours down state in Columbia County, which entails the NYS Thruway, Taconic Parkway, and rural roads and dirt trails. In that order, actually - it's like a continuing degradation of asphalt and decreasing maintenance. I love - love - the Acura, but know that one winter of 3 or 4 commutes a week would destroy the suspension, bang up the chassis, chip the paint, and practically dip the car in a salt bath. The 4runner, on the other hand, would thank me for it.

The previous owner put some nice heavy duty PIAA's in, with two lights mounted on the brushguard, along with Bosch plugs and a newish battery. I'm not interested in rock crawling, but instead poise, stability, debris clearance, and unpaved wintery inclines.

THE UPGRADES

I found a write up here about a guy who added Bilstien shocks, slightly cut springs, ceramic TRD brakes, and an Addco sway bar, and claims really amazing results. It ended up dropping about an inch. This seems right at my wavelength. Does anybody know of other similar configurations or particular solutions that me be even more of a good thing? Do both front/back sway bays need to be changed to really get the full effect? Are there other shock/spring combos that might be cheaper? I'm after control and poise - to be able turn as flat as possible, and go into evasive maneuvers without having a heart attack. It wouldn't be bad if the truck soaked up most bumps while still transmitting road information, and stayed firmly despite road consistency.

I don't recall the tires - I think they are Discoveries - but the back two are basically bald. Can I mix and match, and put a winter pair in the back, and an all season pair in the front? What would be a good recommendation given my trek?

THE STATUS QUO

In terms of how it rides and things I'm noticing, there's definitely a little jolt in 1st that seems to me like rear wheel torque - a new concept for a FWD'er. The car doesn't stutter or hesitate to shift, you just feel a nudge of your back/waist against the seat. The ride is definitely harsh and the wheel misalignment upsets the truck's footing over bumps or heavily pockmarked asphalt. The previous owner said the shocks could be replaced, which is probably an understatement. With the sway bar disconnected, turning seems a more gravitationally involved than normal, but some folks on the forum swear that I doesn't make a significant difference. Granted, these same folks also park on boulders in the middle of class 5 rapids, but who knows, my last car can park inside this one. Should I notice a difference in handling when the sway bar is reconnected, or do I need to do the shock and springs also to take it up a notch?

It definitely leans into turns, and theres a bit of flex in the chassis. Bumps reveal what seem like interior rattles. No scary sounds emanating from below other than the occasional sway bar doink.

The shifter doesn't have light-up letters, and I don't quite know the location of D intuitively yet.. how does one fix that?

That's more than enough for now. Pictures to follow. I actually went to the car wash - at 9pm - before dropping it off in the mechanic's lot.
 

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So you actually want to lower it an inch? I don't know of any lowering springs, which is probably why that guy had to cut his to get that effect. If you prefer a sports car feel in the 4Runner then theres really no question about the swaybar, definitely reconnect it.
For your tires, since you now have 4wd, you should keep them all the same. If you are dead set on different tread patterns, then at least make sure that they are the exact same size. Don't just go off the description either, one brand of 265/70's can have a different diameter to another because of the tread pattern. Even seemingly small differences will effect the road manners when in 4wd.
 
Gadget IS the guru of all things 4Runner, so trust what he says. The 1 inch lowering springs were offered by Perf Prods way back when, dont know if they still are available. You can check out my site for write ups on Addco heavy duty sway bars, bilsteins shocks, ES poly bushings. They will give you the handeling you mentioned. Yes you should swap out both sway bars as the rear bar really adds to the control. Ive tested the setup with only the front one upgraded and the back swayed way too much.

As a side note for future 5th Gen people, the sway bars with the KDSS option on the 2010 TE are a lot larger then the standard non kdss bars. So the optional KDSS system not only gives you improved off-road ride by automatically disconnecting the bars at low speeds off road, but on road performance should have significantly improved roll controll due to thicker sway bars.

Good Luck.
 
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I actually put a 3" lift on my truck and because of the higher quality springs and shocks it handles just as good if not better then stock even with higher center of gravity. I am upgrading to the ES Bushings on my factory sway bars and adding the WabFab disconnects on the front for when I off-road. Not having the front sway bar connected especially with the stock lighter springs will make it to have significant body roll. If you find some 2001 or 2002 springs they are the shortest from the factory. Shocks I would recommend Bilsteins, KYB, Tokico. You can also go to Toyteclifts.com and order some OME stock hieght springs with a stiffer spring rate.
 
every time you cut the springs an angle cries,:whip2:

lol dig the title of the thread though, urban assault vehicle came to mind!
that would be sweet!:flamethrwoer2:
 
thanks all..

My goal isn't necessarily to lose an inch, but to get the best handling with the least heavy winter duty penalty. That said, I don't think an inch would really handicap my clearance, but I'm not gonna cut the stock springs - I don't think they can take it. If the mechanic recommends replacing the shocks/springs, then I'll upgrade.

I'm going to try it out for a while with just the stock sway bars re-connected, which will probably be like going from heels to cleats. Sounds like the Addcos are the only option when I do spring for them.

Tires are down to 9/32ths and 14/32ths on the rear end, so those will def have to go - they were Firestone Destinations, not whatever I said in the original post. Tirerack seems to review them favorably, and I have a clean spare so the choice seems obvious.

Still waiting to touch base with the mechanic.

I also need to put some time into shampooing/vacuuming/wiping down the interior, and patching up exterior rust blossoms.. Whats good for re-blacking the bottom bumper section and the roof rails?


~d
 
I drove a '96 SR5 for five years and put 100K on it.

Now I drive an '01 Limited. I've had it for almost four years (53K).

I miss my '96. It seemed to have a better ride than my "lowrider" '01. The difference isn't huge, but I notice seams in the pavement or other bumps jostle me around more in the '01 than the '96.

So I wouldn't put '01 or '02 springs on it. But that's just me. I don't do any off-roading. I live in the mountains, so there are a lot of corners and dirt roads and inclines. The '96 feels more solid to me.
 
Update

So.. I had the truck all this weekend. Took it it get tires, balance + rotation this morning, should have it back tomorrow..

Overall, my biggest reactions to driving the truck non-stop this weekend was.. it's truckness. By no means did I expect a touring sedan, but sometimes this effect is of an unladen delivery vehicle - jittery, back end slippage and noticeable rear flex in the chassis. The jumpiness and flex is also much more pronounced when I go slow, which is counterintuitive at first. Actually, the effect sound like what Gadget says his Bilstein 4xxx's fixed.. could it just be an ancient, beat-down suspension that needs replacing, or else.. ?

On the highway there is a wheel wobble when slowing into exit ramps. I presume this is tire related, but could it be a driveshaft issue? Could it be something silly like the push bars being loose and sending some harmonic through the vehicle?

Apparently I was wrong three times about the tires- they are in fact Bridgestone Dueler H/L Alenza's.. Didn't see the un-whitenened 'Alenza' last night.. In doing my research, it seemed like either Alenzas or the General Grabber AT2's were best for my needs. The rear set of Dueulers on the truck was totally worn down and cupped, but the front pair were ok. I decided to just get 2 new Alenzas and be done with it, along with the rotate & balance.

Twice, I've heard a metal -clack- noise that sounds like the U shaped latch on the door a chain link fence slamming against the bar, only heavier gauge.. maybe that's too descriptive, but I'm sure you've heard it.

Despite the above, I'm still very happy with the vehicle. "Throw on a pair of cleats and it's a winter warlock" says the mechanic.

In other news, that "works or your money back" spray stuff from Wal-mart really does work :)
 
Adding a set of Bilstein 4600's would definitely make your ride MUCH better. I just installed a set on my '98 and it feels like a Caddy now!
 
I think a lot of what you are feeling is the effect of an older car with worn components. The suspension and bushings on the car are all pretty well worn at 167k miles. I drove a few higher mileage 4runners before buying mine, and deciding the low mileage was a must for me. Everything just feels more solid, tighter, etc.

Shocks and springs would be the best place to start in terms of money well spent for the improvements made.

Sorry I can't help with the metal-clack noise. Luckily I haven't ever heard that on mine!
 

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