Pearl's mod/build LT rear/DK +3.5 LT/Custom Baja Bumper/Thorley Headers/Manual T-case

I'm willing to bet you've already done more suspension simulation than Marlin Crawler has done for the RCLT lol. They're so vague about that stuff that they've either looked into and its poopoo, or they have no idea.

I think they're making a cool product, which is the right direction towards making strong IFS options for our rigs. BUT, every time BigMike talks to the customer base, I cringe at how he stands on his high podium to talk down to the peon question askers.

I wasn't going to say it... but I'm glad someone else did :)

One of the things that got me questioning things early on was DirtLifestyle's video where they went through and installed the RCLTHD kit along with the LC200 rack. The second part of the video was a Q&A from folks on the channel, and one of the questions was "how much usable travel does this kit give" he laughed and basically said "I mean what is 'usable travel?, if you cut out your fender aprons you could go up as high as you wanted'" :shrug: and then the proceed to install limit straps to limit droop because of axle and tie rod binding... I also like how they are marking heir "HD RACK" which is literally an LC200 rack from toyota with 2 custom outer tierods like I made for mine lol. I don't believe they are valving these things or anything?

Judging by the pictures of a slotted knuckle (that somehow then ended up into a functional rig) is a pretty telltale sign of guess-and-test work. Again, not knocking the product, I think the end result is pretty damn impressive. If i had an extra $7 grand to shell out just on the front end I certainly wouldn't mind rocking that kit... but I have a hard time getting behind some of the messaging that's coming along with it. I know of 3 people that were outright told they couldn't get the LC200 rack to work with the stock arms and the only way was to go with the RCLT kit.. so....

Anyhow, that's all I'll say on this topic, not looking to get into much drama and gossip :) that's what facebook is for :behindsofa:
 
I wasn't going to say it... but I'm glad someone else did :)

One of the things that got me questioning things early on was DirtLifestyle's video where they went through and installed the RCLTHD kit along with the LC200 rack. The second part of the video was a Q&A from folks on the channel, and one of the questions was "how much usable travel does this kit give" he laughed and basically said "I mean what is 'usable travel?, if you cut out your fender aprons you could go up as high as you wanted'" :shrug: and then the proceed to install limit straps to limit droop because of axle and tie rod binding... I also like how they are marking heir "HD RACK" which is literally an LC200 rack from toyota with 2 custom outer tierods like I made for mine lol. I don't believe they are valving these things or anything?

Judging by the pictures of a slotted knuckle (that somehow then ended up into a functional rig) is a pretty telltale sign of guess-and-test work. Again, not knocking the product, I think the end result is pretty damn impressive. If i had an extra $7 grand to shell out just on the front end I certainly wouldn't mind rocking that kit... but I have a hard time getting behind some of the messaging that's coming along with it. I know of 3 people that were outright told they couldn't get the LC200 rack to work with the stock arms and the only way was to go with the RCLT kit.. so....

Anyhow, that's all I'll say on this topic, not looking to get into much drama and gossip :) that's what facebook is for :behindsofa:

Marlin on the product page claims 14.5" travel at tire centerline and 12.5" travel at the hub.

Um, you lost me lol.

Is the camber change that bad?
 
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Pearl's mod/build LT rear/TC Dual Front/Custom Baja Bumper/Doug Thorley Headers

To me it looks like on his 4th gen, Wishbone Runner on Taco World mounted his forward like the MC 200 rack. He initially was going to use a 200, but ended up going w a Tundra.
Travis' pics looks like he mounts the Tundra closer to the OEM Tacoma location.
Does the V8 oil pan restrict this mounting point?
And does moving the rack forward create a difference in Ackerman angle?

I had a similar thought on the LC200 modification until Mason (who is obviously 3 steps ahead of us at any given point ;) ) shared pictures of his LC200 that he took apart. The only way to shorten the shaft any is to loose the equivalent in maximum steering angle. With the rack at full lock to either side the inner threaded shaft is pretty much fully recessed within the rack. Could a shorter, solid shaft be machined? I'm certain it could, but at that point you're more than likely much better off with a proven cut down tundra rack..

With regards to the oil pan differences, I'm certain there is a difference in clearance between the v8 and v6, but just roughly looking at mine i THINK I could have gone opposite with my offset bushing (instead of the 1-2 o'clock, do the 7-8 o'clock) to push the rack back in stead of forward. I don't know the exact measurement on the offset bushing, but I would be hard pressed to believe you would gain more than 1/2" or so of front/back positioning. The thought of hitting the coil with the tie-rod wasn't appealing to me so I went with the forward-most position with my rack. I think he oil pan would have supported a rear-ward mounting position without a problem, and the clearance to the steering shaft would have been easier to achieve I think. This would help out with bump steer numbers.

With regards to Ackerman, this is just my thought on it from the limited research I did yesterday, but I don't believe that the physical position of the rack impacts the ackerman. I believe the ackerman is impacted strictly by the geometry of where the pivot point of the spindle is vs where the pivot of the steering mount is on that said spindle and where the line that shoots through these two centerlines falls to relation of the centerpoint of the rear axle.

A common thing I did find in my search is that for a quick and dirty approximation of getting decent Ackerman what you need to do is draw a center point on your rear axle, project a line from this point through both left and right ball joints up front, and this is the line that your steering knuckle point should fall on. The further away you get from this line (either inside or outside of it) will impact how good/bad your ackerman is. As long as your interconnection of the two front wheels is solid and does not change, I don't believe the shape of this interconnection (ie: steeringrack/tierod combo and their placement in relation to the knuckles) impacts ackerman at all.

Previously I had not given the Ackerman (or really any of this geometry) any thought at all... but with this newfound knowledge.. I am kind of questioning the LT kits and how they impact ackerman.. If you think about it, going wider, like +3.5" on a spindle, but NOT moving it forward by the same proportion, you are impacting the angle of the ackerman. I'll drop my rough picture in here later lol. Need to re-install my autocad for some quick drafting layouts.. works better than paint.

In order to keep the ackerman same , or close to, as stock with going wider LT in the front you would have to also shift things forward in order to keep the relation of the tierod centerline the same to the imaginary "ackerman line". By the same though process.. if you do have a kit that pushes your knuckle forward, like the RCLT, it would give you an opportunity to slightly shift your tierod pivot point out to keep ackerman the same, which would also result in lesser bump steer.. i think.. Coffee is still processing.


Edit* after giving it some more thought and watching a few more videos on Ackerman.. I believe positioning of the rack in relation to the knuckle will also have an impact on ackerman as well.. If it isn't completely obvious at this point I don't really know what i'm talking about. Proceed as you were :) This would certainly explain the "caming over" feeling I mentioned with my rack swap coming to near full lock. I think what I'm feeling is the affects of change Ackermann angle due to the rack being shifted more forward (and also having shorter tie rod length)

I believe what is happening is that by moving the rack forward it allows for more throw at full lock, which is toe-ing the inside tire more in relation to the outside, which in turn makes the road force push the tire to full lock by itself sooner than it did with my factory geometry.. maybe? lol

71c117c3da152f4d56475b098b9bdc7e.jpg
 
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Marlin on the product page claims 14.5" travel at tire centerline and 12.5" travel at the hub.

Um, you lost me lol.

Is the camber change that bad?

That would have been a much better answer :) Maybe they were still ironing out the details, who knows. That's a pretty healthy travel amount..maybe one day..

The other thing I found interesting in the video is that DirtLifestyles was able to use his regular shock.. apparently his 8" or so of travel was sufficient to take him up to full bump and down to full droop (it was limited both ways obviously but nonetheless).

As far as camber change.. if you're asking on the RCLT I have no idea, it certainly didn't look back, and with my stock arms I'm also not seeing anything drastic. The full droop axle bind was just because of the extreme CV angle, especially when doing droop/full lock, I think that is where the limit strap came into the equation.
 
That would have been a much better answer :) Maybe they were still ironing out the details, who knows. That's a pretty healthy travel amount..maybe one day..

The other thing I found interesting in the video is that DirtLifestyles was able to use his regular shock.. apparently his 8" or so of travel was sufficient to take him up to full bump and down to full droop (it was limited both ways obviously but nonetheless).

As far as camber change.. if you're asking on the RCLT I have no idea, it certainly didn't look back, and with my stock arms I'm also not seeing anything drastic. The full droop axle bind was just because of the extreme CV angle, especially when doing droop/full lock, I think that is where the limit strap came into the equation.

I meant it as a joke as the only way I see having both of those numbers is if the tire has a ridiculous amount of camber at droop.
 
Starting 3 weeks off, so it's Paint day on the frame and welded bits.

Decided to mock the seats up while the paint is drying on the frame.

Found a method on YT where you cut off the feet of the oem seats, and build your brackets off of them. Pretty sure I can use the Corbeau's Mustang bracket that they came with.

Looking to save the $300+ for the 4Runner brackets that they sell for their seats.

Once I have the frames built and I no longer need to mock the seats up, I'll dye them black.

Debating on how to proceed w the occupant weight sensors for the SRS. Splicing a resistor into the circuit is the easiest, but not necessarily the safest.

Won't need the 5 point harness for the hwy, so Im gonna retain the shoulder harness for now, and put the 5* in when I go offroad.
 

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The Corbeau sliders are mounted to the seat inserts w 5/16" allen heads, and then somebody mounted them to the frame w some weak little 1/4" kaka.

Now we have 5/16" grade 8 for those fasteners.
 

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DK +3.5 Mock up #99

Well it's on the ground for a few hrs. Checking ride height and a couple other things. Because there is not much spring preload, I was able to find a way to adjust the C/O while still on the vehicle.

Still need the front drive shaft and brakes installed w dozens of little oddball things also. (MC cam gussets need zerk fitting clearance on the front 2 tabs).

Need to recheck all hardware and torque it down.
Gonna leave the fenders off for awhile until I do some shake down tests.

Just hoping I accounted for all clearance issues......
 

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Getting exciting man! Can't wait to see this thing in action. It's amazing that it's possible to tuck away a dual shock setup upfront on these things. Looks damn good.
 
Seat Swap

The driver seat needs another coat of dye I think.
I've been slowly getting these brackets built. Still using the Mustang bracket for the passenger side as well. It will be close to the driver seat in height and pitch.

Full set of seats for sale cheap.

During the cooler mornings I've been trying to sort out this suspension. But when the Sun starts getting overhead, I mostly do all my cutting and grinding on the work bench in the garage w the shade. So that's when I been working on the brackets.

Laying on a hot driveway in 95* heat ain't much fun. My farmer tan is looking good though.

Zerk fittings are pissin me off. I think I have to take both sides back apart. Then remove the LCAs to clearance the cam gussets properly.

I'm gonna try and use a die grinder and a rasp to see if I can hollow out enough for the zerks to clear, before I tear it all back down...AGAIN.
 

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Brake day

Always liked the look of new calipers and rotors.
OEM 5th gen calipers and dust shields.
R1 Concepts pads and rotors.
DK has a brake line system that requires a little forethought, which I didn't, so I'm sorting that out today.

Got the Zerk fittings figured out.
Had to cut a notch in the MC front cam gusset. I rotated the cams back and forth, and the zerk hitting would definitely have affected the alignment process.
Its not ideal but it works.
 

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Awesome build thread! so cool to see all your progress and your 4Runner family. Keep up the great work and rad posts, thanks!
 
I at least got Pearl down off the jack stands and drivable before I had to leave for 2.5 weeks.

Hertz gave me the choice of a Tesla or a Gladiator (43k miles).
Obvious choice for me.
I can't say I dislike it, but I could never own it because of leg room. Fully adjusted seat has my knees a little over 2" off the dash lol.
Here in NJ its been all hwy, and once I got used to it (8 speed trans), I have to say I'm having fun with it.
Its got good pep but still has a little E-throttle lag.
But, If you've ever been to Jersey, there is alot of on/off ramps, and I been pushing this thing hard into the turns. I never thought it would handle as good as it does. The Fox susp is pretty well tuned.
Would love to hit a trail or two, although doubtful in north NJ. I have hopped a couple curbs....
 

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It's just an ugly vehicle IMO. I have seen some on bigger wheels and an enclosed rear that do look better, but stock ... uggh.
 
in a stock form its probably one of the more uglier rigs on the road lol. A little lift and some 37's go a long way with those. I don't think I would ever own one.. just because it's not really a jeep or a truck, therefore it must do both only somewhat OK.. you either get a jeep or you get a truck.. lol.

Glad to see Pearl off the stands and under its own power man! Definitely have made some good progress over the past few months.
 

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