POS TOY, my $800 '98 SR5

OneOffStroker

New member
So, I'm new to this here forum, and finally did enough investigative reporting (15 posts) to start my own build thread, woohoo!

I have never thought I'd want a 4WD vehicle, as I mainly build classic trucks on airbags and custom motorcycles. I have a 1987 Hilux Xtra Cab that is bagged in the rear, and it's awesome for hauling all of my bikes around. Big 4WD and SUV-type trucks just make it harder to put bikes in...

Back in September 2016, I spent a month in Australia for work, and I saw a ton of kitted up Surfs and Land Cruisers, and I kinda liked them. So as soon as I got back to the states, I began my research, and decided that a 3rd gen T4R was the only way to go. So in December 2016, I found a busted up '98 SR5 4WD on Craigslist for $1100 obo. I took a look at it, and it was in such bad shape, but it ran and drove. I told the guy that it wasn't worth more than $800, and he agreed.

I was now the (proud) owner of a '98 4Runner!

This thing was a complete pile of trash. 279xxx miles, no maintenance records, no stickers indicating that the Timing Belt had EVER been changed, crazy oil leaks, bad tires, leaking rear axle, trashed paint, and a battered up front end. On my short test drive through the neighborhood, I noticed a clunk while accelerating and decelerating, so I looked into it. The driveshaft moved significantly by hand when I crawled under to investigate the clunk, so new U-Joints were in order. HOWEVER, this was not even the worst part of the truck. The current owner, and probably every previous owner, were smokers. The interior was trashed and smelled like an ashtray. Sooooooooo disgusting.

This is going to be a total rebuild (almost). Future plans are:

- Make it run on all 6 cylinders!
- Replace all the interior so that my wife and kids don't gag when they ride with me
- New tires (265/70-17 Falken Wildpeak AT3W) on powdercoated FJ wheels
- New LBJ, UBJ, ITRE, OTRE, Sway bushing and links front and rear, and all the other small similar components
- Tundra 13WL brake upgrade (powdercoated calipers)
- Fix the leaky rear end and rebuild the rear brakes because they are saturated with gear oil (and powdercoat drums)
- New suspension - KYB shocks and struts, FJ coils (the exact stuff I have in mind is far from the norm, and I haven't really seen it documented elsewhere, so I'll be the guinea pig.)
- Upgraded stereo for Sound Quality
- Sound dampening throughout interior
- Replace all the missing/broken small trim pieces
- Roof rack (powder coated to match wheels)
- Plate bumpers front and rear (powder coated to match wheels)
- Plate/Square tube rock sliders (powdercoated to match wheels)
- probably 1,000,001 other things.

I'll post some pics now.

Interior is beat up.




Missing a lot of interior trim. :(


Looks like someone either tried to steal this at one point, or someone just couldn't figure out how to properly get the key switch out to replace it. BTW, I'm looking for a new Ignition switch housing, or whatever you call the part that the key tumbler goes into...


First order of business was to strip the whole interior to get rid of the ashtray smell.




The hard parts that I need to keep, and the interior sprinkled heavily with baking soda.


The soft parts that I took straight to the landfill. Good riddens!!!


Here is the U-joint that I suspected was bad. I seriously drove this thing about 10-15 miles ON THE INTERSTATE like this. Seriously, it was the scariest ride of my life. at over 40mph, I thought this truck was going to break into pieces.



Would you just look at it...


So many oil leaks. The valve cover bolts were barely hand-tight.



Gross. I took these off to clean and powder coat. I should have them done tomorrow-ish, so I'll post some beauty shots before I get around to installing them.


The spark plug seals were so brittle, they just broke before coming out.


I will also be powder coating the plenum. I did a quick sanding of the Toyota logo, because it will be a contrast piece once powdered.


Finally...a shot of something nice. I found a set of five FJ wheels, complete with center caps, lug nuts, and the spare tire carrier for $250. Maybe not the BEST price, but I went for it since I won't have to modify anything on the wheels/hubs to fit Tundra 13WL brakes. I already put some work into these, and here is a teaser shot of one of them fresh out of the oven from powder coating.


That's it for now. I think it's a good first post. Tomorrow I'll take some pics of the actual truck, and update as I get stuff done.

Thanks for looking!
 
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Here is a pic of the whole thing


Messed up bumper. No biggie, I'll make a new one. (Also the POS TOY license plate that the thread is named after. This is the second vehicle I've had this plate on...first was my 1987 Hilux)


The undercarriage wasn't too bad. A little surface rust, but for the East Coast, this is nothing!
 
Looking good so far! Love seeing them brought back to life. Do you do the powdercoating yourself or take it somewhere local?
 
Looking good so far! Love seeing them brought back to life. Do you do the powdercoating yourself or take it somewhere local?

Thank you! I do all my own powder coating and I do a lot of stuff for friends as well. I actually do everything on the cars from bumper to bumper, including engine work and custom fabrication, so stay tuned for some cool custom touches! I have access to an incredible amount of machinery at work, so that helps, but I also have a ton of stuff at home in my own shop.

*EDIT* I just saw that you are also in VB. If you need some powder coating or fab stuff, feel free to hit me up.
 
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Thank you! I do all my own powder coating and I do a lot of stuff for friends as well. I actually do everything on the cars from bumper to bumper, including engine work and custom fabrication, so stay tuned for some cool custom touches! I have access to an incredible amount of machinery at work, so that helps, but I also have a ton of stuff at home in my own shop.

*EDIT* I just saw that you are also in VB. If you need some powder coating or fab stuff, feel free to hit me up.

Nice, the finish on those wheels is amazing! I appreciate the offer! If you need extra hands, I'm always down to help wrench.
 
I had a pretty solid feeling that my misfire was due to injectors. I have new coils (non-OEM) but running the same ratty plugs and wires that were in it when I bought it, so that could be part of the problem as well.

Since I have access to a full engine shop where I work, I took out my injectors and used the injector machine and here is what I found:

First they got an ultrasonic bath on the pintle while cycling open and closed. This basically cleans them from the bottom up.


I probably didn't need to, but I changed the filter screens, here's what that looks like:




New filter on top

They weren't too bad, but since I had new ones, it was worth the 5 minutes to swap. New ones press in with a modified quick-clamp.


After cleaning, they were set up to test. The device pressurizes the rail and cycles the injectors. The graduated cylinders let you see how they flow, and how much they flow, so you can compare the amounts to check balance.


One injector totally dead. The rest are within 1cc of each other, so I'll just order one injector. This amount was after two cycles, as I swapped leads for the dead injector just to make certain that it was the injector, not the machine.


I tried posting a short video of them cycling and squirting, but I'm good with mechanics, not internets.
 
No, that was another guy. He lives down the street from me. He hooked me up with some used OME 890s yesterday. He's a good dude!

Oh how funny. We all ought to get together and have a mod day or meet n greet. I'm about 10 min away and I know 1 other guy that's in your area too with a purple 3rd gen.
 

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