Spent all day Saturday replacing most of the front end of my 05. Did both half shafts, both differential seals and the steering knuckle seal on the passenger side. Also replaced the rotors pads and calipers. The most time consuming part of the process was installing the new steering knuckle seal. Had to end up pressing it in with a few clamps. After I got it all back together I'm getting a metal to metal grinding noise coming from that steering knuckle. Looking at the old seal and the new one it appears the replacement seals have a larger metal ring. Below are pictures of the two seals. The first old seal on the driver's side.

Now the next picture is of the new seal I installed. The width of the ring is larger than the old seal. The second part is hard to see but because of this it has deformed the outer seal ring back when I torqued down the axle nut.

On the old drivers side seal stays stationary and the dust cover ring on axle spins with the CV. Now on the passenger side both rings are stationary and the axle spins. The outer ring is now rubbing on the CV housing.
I have either installed something wrong or I have the wrong part. I think if I bend the brass dust cover ring on the CV so it no longer touches the new steering knuckle seal the grinding noise should stop. That being said these parts should fit. Thoughts?

Now the next picture is of the new seal I installed. The width of the ring is larger than the old seal. The second part is hard to see but because of this it has deformed the outer seal ring back when I torqued down the axle nut.

On the old drivers side seal stays stationary and the dust cover ring on axle spins with the CV. Now on the passenger side both rings are stationary and the axle spins. The outer ring is now rubbing on the CV housing.
I have either installed something wrong or I have the wrong part. I think if I bend the brass dust cover ring on the CV so it no longer touches the new steering knuckle seal the grinding noise should stop. That being said these parts should fit. Thoughts?