So by now it's really late, too dark to see and the noise is probably bothering the neighbors, so I decide to jump on another project in the garage since I don't have enough going on as it is.
Let's break out the sliders and get the holes drilled for them. So the instructions say that the rear upper hole will line up with a hole in the body that the rocker panel used. Uhmmmm, I don't think so. Off by about 4 inches. Maybe a Trail has a hole there.
So I jack it up against the body, and clamp off the rear. At the front you have to clamp through one of the windows against the pinch seam. Problem is that I don't have a clamp that will work that way. I decide to use a socket as a spacer, but it rolled down the slider. I retrieved it and slapped some duct tape on it to keep it in place. You only have about 2" to work with to mark the holes on the pinch seam. After looking through the normal stuff to mark with, I remember that i have a mini highlighter that might work. Sure enough, it's just small enough to fit in there.
So I get the holes marked, and start drilling. Get all of the holes on the pinch seam drilled but my hand is starting to get pretty sore. After reading the thread on the RED sliders, I had decided to use the rivet nuts and bolts to do the upper part instead of the supplied rivets. This way I can pull it off to clean behind it. I start drilling the upper holes, go through no problem, and then wait, damn, second layer. Get through that and, crap, third layer. There is a lot of metal on that section. I get about 4 of the upper holes drilled and tink, there goes a piece of the bit. But it's still cutting away a little so I keep at it. Can't get through the third layer, so move to the next hole. Get through the outer skin, but then get stuck on the second layer. Bit is just to dull.
Pull out one of the rivet nuts,fits fine in the first 4 holes, but we have a problem on the fifth. I had ordered the small flanged rivet nuts and while trying to get through the third layer on that hole, I wallowed the hole a little to much so the rivet nut goes all of the way through. So now I have to send them back, and wait for the standard flange replacements to arrive. Not sure what I am going to do on that hole. Hopefully I can get the nut compressed enough to keep from spinning when putting the bolt in. Fortunately these aren't major support bolts so as long as I can get it in fairly tight with some loctite, I should be OK.
So I need to pick up a new drill bit and wait a couple days for the swelling to go down in my hands, then I can finish drilling the holes.
The good news is that the suspension has shipped so I can start that project as well next week.
I really should pay someone to install this stuff for me, but then you wouldn't have these wonderful stories to make you laugh at me :tinfoil3: