The Clown's 2001 T4R sport build thread

BADCLOWN

Member
I had a 2014 FJ Trail teams in magma red prior to this and loved it but sold that off to get back into a ZHP (black car currently). 2016 was the year for the major ZHP overhaul(some handling, some go, some looks), 2017 is for the Truck:













I still needed something to haul stuff, daily drive, and most importantly haul these two heathens around:


Vader (we think half lab/half shepherd 1.5 yrs old)



Venus (1 year old full shepherd female)





Sports are hard to find with decent mileage and no rust on the frame. I found this truck in Columbus with 169k (I've had it for almost 2 years now with 182k on it) on it and it appeared to have been in a minor accident at some point (driver fender flare and headlight showed indicators). When I bought it the alignment was off and steering wheel shook like hell. Took it to my brother (member: noshirtganshirt on here) in Louisville who fixed it up. He did some rehab work on the frame rust, painted the tails/side markers/wheels/badges for me, and buffed it. Here's the before and after of that:






Once that was done I had a new back half of the exhaust put on (no pics sorry) and installed a static OE Toyota antenna mount with stubby antenna from Amazon. These come with a motorized metal antenna and the motor is notorious for going out. Mine was fried and I hate the look of long antennas anyways. Also installed a brand new alpine head unit.





My Indy recently did a timing belt/water pump/all belts job for me as well as an alternator. I installed a new red top Optima 2 months ago also. My brother flushed both my front/rear diff fluids with synthetic stuff about 6 months ago, front diff fluid looks rather good but the rear diff was black so it was great to get that done.


Ever since I've had the truck the brakes have been on their last leg and the tires ended up causing the steering wheel shake due to being cupped. My brother got me addicted to wanting to dump money into this as he has an 02 sport with lift/tires/TRD S/C, and more. So I began to acquire parts this winter. The list below is what's going on the truck this weekend:


-refinished OE upper/lower control arms in POR15 with poly bushings
-refinished OE trailing arms in POR15 with HD bushings
-poly steering rack bushings
-new OE upper/lower ball joints
-new OE suspension hardware
-B&M trans cooler (to avoid "strawberry milkshake")
-toytec 3inch lift (coilover fronts 650# springs, boss extended rear shocks and springs)
-BF Goodrich KO2s
-new OE TRD pro 4runner wheels 17x7
-new OE Tundra calipers/rotors/pads (considered a big brake upgrade)
-new rear drum brakes
-new fuel filter
-new DEPO headlights
-Philips xtreme bulbs (brighter white)
-new auto trans filter and mobil1 synthetic fluid
-new black gorilla lug nuts
-refinished OE luggage rack


Yesterday, I began painting the suspension components using POR15. I used purple power to soak the parts for 24hrs, then used POR15 metal prep, washed them clean to dry, and applied the POR15. I let everything dry for 24hrs and it turned out well.











Next I had my other brother hook me up with cheap tire mounting at his work (Mercedes Benz, $40 bucks mount and balance).










I'll be taking everything over to my Indy Sunday and expect the truck back Wednesday. I'll be taking it back to Mercedes for an alignment. Will report back then.


Next on the list is the following:

-new radiator and hoses
-valve cover gaskets
-POR15 the frame

My brother/member on here has been a huge help in assisting me since owning this truck, can't do much without him since his knowledge has led me down the decision paths up to this point.
 
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Small update:

Truck hasn't been going down without a fight. My indy has been dealing with rust in the parts removal department. The underside of truck is a little more rusty than my younger brothers (how, I don't know because they both came from OH). To make matters worse, the brake pads for the Tundra brake upgrade that my brother ordered for me through his work (same ones he has on his truck) were the wrong ones, apparently mishap with the parts sent and not the parts ordered aka not my brothers fault. In addition to that, the company I ordered the ball joints from (oempartsource.com, great website and located in OH) either sent the wrong ones (two passenger side lower joints) or I mistakenly ordered two of the same. I have to send one of them back and they are going to try and get me some type of discount or company credit to their business due to it being outside the 30 day return policy (even though I have the original packaging).

My indy was able to order an OE driver lower ball joint and the correct pads this morning and will have them this afternoon. Hoping this is the last of the issues. Luckily, I'm off work (its my Friday today, I'm off weds/thurs/fri every week, yay for weird cop schedules) so if he runs into anything else I can try and help out. For now, heres a pic of the rust he's knocked off from the underside as of last night. Now you know why I POR15'd the parts that I did, my brother and I are having a POR15 party sometime this year and doing our frames/other bits.


 
Awe man! Rough start.
Forgot to mention- beautiful bimmer! We had an 07 335i, and selling that was our biggest regret. I am also a fan of cops [emoji1360] You guys have to deal with a lot of crap.
Hopefully your rig just wanted to make sure you weren't gonna leave it after it was a little whiny, and it'll be nothing but great from here!
 
Maybe someone can shed some light on this:

I have TRD pro 4runner wheels going on the truck. I bought gorilla 21134BC 12x1.50mm black lugs. My indy said these lugs nearly go through the lug holes and don't work at all. Can someone direct me to a lug nut that will work for these wheels or what the issue is?

These are what I bought:

Gorilla 21134BC Lug Nut Kit 12 x 1.50 mm Black Chrome, Set of 24 https://www.amazon.com/dp/B00C5TGRVU/ref=cm_sw_r_cp_api_PDohzbN3ESMJX



Edit: I guess aftermarket lugs don't work with OE wheels, I don't get that but oh well. They will be up for sale if anyone wants them. Guess I'll need to source OE black lugs.


My Indy finished up everything minus the trans cooler and flush, headlights, and rack install. He's going out of town and won't have the time to finish it tonight. I'm going to try and go snag it tomorrow afternoon and go for an alignment. Pics to follow.
 
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Well, here's my alignment post install, left side is PRE ALIGNMENT, right side is POST ALIGNMENT:







I have a vibration that occurs above 55mph. Below 55mph it's smooth as butter. The front end has all poly bushings but I really don't think that's the issue. Anyone have any ideas? The tire balance went fine as well.
 
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The quick answer is to check U-Joints if you haven't already.

Seems like I've ready numerous threads now about U-Joints crapping the bed and ultimately leaving you with a speed-related vibration.


Sent from my iPhone using Tapatalk
 
The quick answer is to check U-Joints if you haven't already.

Seems like I've ready numerous threads now about U-Joints crapping the bed and ultimately leaving you with a speed-related vibration.


Sent from my iPhone using Tapatalk



Will there be noticeable play in them if manipulated?

I'll try those next, from a quick search it looks like there are 3 u joints. Are they all the same part number?
 
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Something about our 3rd gens makes them easily get the shakes.
My '97 had a shake when I was running OEM 5 star wheels with 285/75R16 KM2 tires. Had them re-balanced 4 times- they always said they balanced out good. Replaced steering rack and FSB bushings. Front end got much tighter, and the shake was transmitted slightly differently- but the shake was clearly coming from the wheels/tires.
Got new 17x9 wheels and 315/70R17 KO2 tires- zero shake or vibration at any speed.
Swapped the OEM 5 star wheels and 265/70R16 Cooper HTS tires with 90% tread from my '01 onto the '97- when I put it back to stock- and I have a shake again. Took them in to have them re-balanced. They stripped the weights and re-balanced them. My shake moved from the rear to the front. They marked the tires, and did not rotate them.
Point is-
Before you go chasing u-joint or other potential issues, throw your brothers wheels and tires on and see if the vibration goes away...if his has no vibrations, of course [emoji23]
Just my $.02.
 
I think the U Joint replacements are going to happen. Anything else you all recommend doing while that job is being done? Here's the post-install pics with my brothers 4Runner while at my parents this afternoon:







 

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