The scoop on hybrid vehicles

Thai

Elite Member
The scoop on hybrid vehicles
by Jim Kerr

High fuel prices, the Kyoto Accord, smog alerts. These all impact the vehicles we drive. Hydrogen and electric cars will be on our roads in the future but for now they are still not up to providing everyday transportation. In the short term, hybrid vehicles will fill some of the needs and there will be several models on the road.

Currently, only three hybrid vehicles are seen on our roads; the Toyota Prius, the Honda Insight and the Honda Civic. Ford is scheduled to offer a hybrid Escape SUV soon and GM is going after the commercial truck market with full-size hybrid pickups later this year.

While all use electric motors, generators and battery packs, there are many differences between these vehicles.

The Toyota Prius has to be the largest volume production hybrid vehicle on the market. For 2004, Prius has received its second design, offering improved efficiency and more compact packaging of components. It also works a little different than the other hybrids.

While most hybrids use the gasoline engine as the main source of propulsion and add electric assist when needed, the Prius uses the electric motor as its main propulsion. Step on the accelerator (I can't call it a gas pedal anymore) and the Prius silently pulls away from a stop. When more power is needed or at higher speeds, the gasoline motor starts and assists the electric motor. Slow down and the electric motor becomes a generator, helping to both slow the car down and recharge the battery pack.

The Honda Insight is without doubt the most recognisable hybrid in the world. This two seater aluminum bodied coupe was built to showcase Honda's hybrid technology. Although the car has not sold in large numbers, the streamlined styling of the Insight has caught the attention of many drivers. So has its fuel economy. It's rated at 88 mpg or 3.2 litres/100 km on the highway.

For 2003 Honda has taken the technology tested on the Insight and refined the package to fit into a Civic. There is still room for five passengers, the battery pack and controllers are much smaller and now fit behind the rear seat, and the electric motor/generator has been made thinner. Both the Insight and Civic Hybrid use IMA (Integrated Motor Assist) technology - a thin electric motor the full diameter of the flywheel fits between the engine and transmission.

This electric motor is used to start the gasoline engine, provide extra power when the gasoline engine isn't enough and help slow the vehicle through regenerative braking. An impressive dash display shows the driver fuel level, battery charge level and whether the electric motor is assisting or charging.

Ford's Hybrid Escape uses two electric motors/generators built right into the transaxle. The gasoline engine is still the main propulsion source, and the battery pack is located beneath the cargo area floor. NmH batteries are used for long life and there are actually rows of "D" cell batteries positioned in stacks and mounted in a case to make up the battery pack. Why "D" cells? They are a common battery size and there is ample production capability already around.

The latest hybrid is GM's 2004 Parallel Hybrid Truck or FlexPower truck as it is sometimes called. This pickup uses a Vortec 5300 5.3 litre V8 and 4L60E automatic transmission combined with a 14 kilowatt integrated flywheel starter/generator. These trucks deliver the same high output - 285 horsepower and 325 lb.-ft. torque as other Vortec 5300s and perform as well as their regular gasoline-engine counterparts. Like the Honda Insight and Civic, the electric motor is located between the engine and transmission, so physically it is a relatively easy system for the engineers to add to a regular powertrain.

A 42-volt hybrid battery system is included, complete with twin 110 volt, 20 amp AC power outlets in the cab and pickup bed. The 2004 Chevrolet Silverado and GMC Sierra 1500s go into production for fleet and commercial customers first but I expect to see them on dealer's sales lots as production ramps up.

Why a hybrid pickup? Estimated fuel economy savings of 10 to 15% combined with a significant reduction in emissions are an even greater benefit on large vehicles compared to small cars, and commercial vehicles are usually operated more so the savings could be significant.

Hybrids aren't the answer for everyone, but they will play a role in our future transportation.
 
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Pics of Hybrids

2004 Toyota Prius:
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2003 Honda Insight:
03insight.jpg

2003 Honda Civic Hybrid:
civichybrid_2.jpg

Ford Escape Hybrid Concept:
hybridescapeconcept.jpg

Chevrolet Silverado PHT:
silverado_pht.jpg
 
thai, i'm glad you posted this article about hybrids. it allows me to have an on-topic rant about hybrids :).

i'm a huge fan of hybrids, and i think that all cars should be hybrids. the problem is, that all the car companies are going about it the wrong way.

right now, hybrids are just two motors that work in parallel, the electric for acceleration at low speeds and the gas takes over at high speeds. this makes things terribly complicated. for example, the flywheel needs to take input from two shafts and such. plus you still have the huge loss in the drive train, and there are those toxic batteries to worry about.

my suggestion is to go the way of diesel-electric locomotives. we could set our gas (or diesel would even be better) to run at optimum efficiency and use them to run generators. then feed the electricity to a motor at each wheel. electric motors are great for low end torque and can spin quite fast, there's no need for any gearing. this way we remove all the friction and weight associate with the drive train. keeping the motors in sync would be easy, they do it in locomotives all the time. traction control type additions would be trivial.

we can add a few of those toxic batteries to help gather energy with regenerative braking.

that's about all i can think of from my usual hybrid rant, if anyone has any opinions, i'd love to hear them.

(also, this kind of hybrid would be wonderful off road, you'll have complete control of the torque applied to each wheel independantly)

mike
 
Is there a future for wheel-hub electric motors?
by Jim Kerr

Hybrid vehicles in several configurations are being developed and tested by automobile manufacturers and aftermarket suppliers. Most of the designs use electric motors that are placed in series or parallel with the conventional gasoline engine to provide better fuel economy with lower emissions. These systems then drive through the transmission and the rest of the powertrain. Recently, General Motor's Advanced Technology Center in Torrance, California showed off another way of building a hybrid vehicle. They refer to the technology used as "wheel hub motors".

Instead of a central electric motor as used on some other designs, the wheel hub motors are individual motors placed within the circumference of the vehicle's wheel. This concept has been used on the world's biggest ore trucks, where a central generator supplies the electric power and one motor is used at each wheel to move the vehicle, but downsizing this concept to fit the needs of a standard passenger vehicle has been the challenge. General Motors has done this and has built a prototype electric S-10 pickup for evaluation. "This technology will lead to the industry's first practical application of wheel hub motors for consumers" said Larry Burns, vice president of GM research and development and planning.

On this test vehicle, the hybrid electric system generates electrical power, which is sent through a controller to the motors at the wheels. On more conventional hybrids, up to 10% of the power created by an engine is lost as the energy is transferred through the gears and shafts of the powertrain to the wheels. The wheel hub motors eliminate much of the drivetrain for more efficient use of power.

There are several other advantages of wheel hub motors. Electric motors provide maximum torque immediately upon starting. With up to 60% more torque available from a stop, a vehicle can have sports car-like acceleration yet still provide the economy of a compact car.

While the GM experimental pickup utilises rear-wheel-drive only, four-wheel-drive is a natural extension of the technology. Wheel hub motors at each corner of the vehicle can be controlled to provide ultimate traction. Even towing the vehicle might be easier, because there is no mechanical drivetrain to disconnect.

On the S-10, each wheel hub motor is controlled by a Power Inverter Module (PIM) which converts the DC battery voltage to three-phase AC and a digital motor controller, also contained within the PIM. The two 25 kilowatt permanent magnet electric motors produce about 60% more torque than a conventional four cylinder gasoline S-10 and about the same torque as a V6 engine. Currently, the system has only motoring and regenerative braking designed into the controls but in the future ABS, traction control and stability control could all be programmed into the computer operating parameters for maximum vehicle stability.

Packaging the wheel hub motors was one challenge. For the experimental S-10 pickup, GM's 25-kilowatt motors will fit within an 18 inch wheel. These sound like large wheels, but with current production vehicles using up to 20 inch wheels, an 18 inch wheel might be a common size in the future.

Having the motors in the wheels does open some other interesting packaging opportunities. Without the need for differentials, axle shafts, gearboxes and transmissions, the body can be designed for passenger or payload space. It also allows for more suspension travel, as there is no connection to other drivetrain parts. Imagine a vehicle where the wheels can be turned further, up to 90 degrees, for better manoeuvrability. Parking in tight spots becomes a simple task!

One small disadvantage of wheel hub motors is the unsprung weight they add to the wheels. Unsprung weight is any weight that is not supported by the vehicle's springs such as wheels, tires, spindles, axles and brakes. Higher unsprung weight makes suspension control more difficult so handling typically suffers. GM's wheel hub motors add only about 15 kilograms (33 lb.) to each wheel, which can be controlled relatively easily by changes in spring rates and suspension damping.

In the future, we will be driving many different types of vehicles than we now find currently on the market. Wheel hub motors might be one answer to having economical, low emission vehicles that still produce the performance we want.
 
Link:

Cars.com Review of 2004 Toyota Prius

AT A GLANCE
Base List Price*
$19,995

Base Invoice Price*
$18,411

Destination Charge*
$515

*Pricing reflects 2004 model year inception. See current, detailed pricing in the Buying Guide.

Pros
- Unmatched fuel
economy (in class)
- Unmatched emissions
(in class)
- Now a midsize car
- Quicker than earlier
generation
- Roomy interior
- Folding backseat
- Optional side-curtain
airbags
- Same price despite
redesign
- Eligible for tax deduction

Cons
- Limited supply
-
 
2004 Toyota Prius
As close as Toyota comes to making a Ferrari.
by John Pearley Huffman (2003-08-25)

Most cars go through their lives as transportation capsules. They're painted boring colors like Dull Silver, Bright Gray, Silver Gray, Dull Gray, Bright Silver, or Tempe Taupe, sink into the sprawl quickly, say virtually nothing about the people who drive them and no one sheds a tear when they're ultimately shredded and melted down.

Then there are cars that people buy to express themselves. You don't buy a Hummer H2 because you want to blend it. A Rolls-Royce definitely says something about the person who drives it (mostly that they're rich). And if you have a Ferrari, you likely have an ego to go along with it. It's the same way with the Toyota Prius hybrid - you don't buy one if you don't want the world to know something about you. It's just something completely different than what a Hummer, Rolls, or Ferrari says.

The second-generation Prius dumps the four-door body of the first generation car for a sleeker, pollywog-like, five-door design that further separates the car from mere economy cars and should make it even more fashionable among the environmentally conscious celebrity community. And the new, more powerful drivetrain ought to make it easier for those celebrities to stay ahead of the three Suburbans full of security and assorted entourage that follows them everywhere they go.

Exotic inside and out

Toyota calls its new third-generation gas/electric hybrid powertrain system "Toyota Hybrid Synergy Drive" because
 
Motor Trend Names Toyota Prius Best Car for 2004
By John Porretto
AP Auto Writer

DETROIT
 
Link:

Edmunds Full Test of '04 Prius

VEHICLE TESTED
2004 Toyota Prius 4dr Hatchback (1.5L 4cyl CVT)

Ups: Outstanding mileage, ultralow emissions, hatchback utility, reasonable price, excellent build quality.

Downs: Center-mounted gauges not intuitive, floaty handling at highway speeds, Smart Entry could lead to mix-ups.

The Bottom Line: The second generation of Toyota's hybrid sedan has greatly improved the looks and practicality of this ground-breaking car. All other manufacturers take note: hybrid technology is available today.

Base MSRP of Test Vehicle: $20,500

Options on Test Vehicle: Package #9 ($5,245
 
I don't get the funky instrument cluster...

If you're going to revamp the dash and the instrumentation, why not just go all the way and use a HUD (head's-up display)?

Some parts of concept cars should remain concepts. Oh, well; at least it still has a steering wheel, not a joystick!
 
dancojgl said:
I don't get the funky instrument cluster...

If you're going to revamp the dash and the instrumentation, why not just go all the way and use a HUD (head's-up display)?
 
paying nearly $180/month to keep the 4Runner going, I wouldn't mind getting a Prius and filling up once a month for $25!!!! That would save me right off the bat $150/month, I could use the 4Runner as my weekend truck. . .

I like the design and idea, I don't think anyone would buy it for the looks or design, it's just great to drive knowing you can get 720miles to the tank. . .

WOW!
 

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