Transfer case range shift grind

tedcool

New member
06 4WD V8 sport - 65K miles - I've recently noticed a lot more grinding noise when switching between 4HI and 4LO. I've had this since new, and it wasn't like this until recently. I live on a dirt road - now an ice covered hill - and I exercise the 4LO and diff lock almost every day.

I spent a good bit of time searching and reading here and at tundrasolutions. This doesn't seem like a hung up actuator.

I brought it to the dealership ( extended warranty ) and they said ' normal operation '.

Needless to say, I was very doubtful.

I went to to the truck with the tech, and made it do the grind.

We then checked out my 06 Sequoia. To my surprise, pretty much the same.

We then checked a new '10 4Runner. They went back to a real honest to god shift lever.

It's even worse!!!

The only way to limit the grind on the '10 is to shift very firmly and quickly. Way more power and speed than the actuator can provide.

So, I agreed that this is probably normal. Not good, but - normal. Bummer!

I have a theory about all this:

The tranny is in neutral, but there is some torque on the output shaft just due to drag. You can see this on vehicles that are running when they get lifted up on a frame lift, and the tranny is in neutral. The wheels will turn slowly.

When the transfer case is shifted from HI to LO ( or back ), it spends a second in neutral. This allows the input shaft to start spinning. When the actuator gets to the other gear, we get the grind.

If the transfer case could be shifted when the transmission was in park, or the engine was off, this would not happen.

I think it gets worse with age, because the seals and bearings loosen up a little, allowing the tranny output shaft to spin a little more easily, and a little faster.

So now I'm thinking that I need to figure out what wires need to be fooled with to make the computer think it's in neutral when it's in park.

Any ideas?

Have any of you had this, and fixed it?

Amsoil severe gear is going in next week, FWIW.
 
Register to hide this ad
If the transfer case is cold it will grind slightly, mine does this only slightly in the winter time (only 45 degrees in winter in AZ). Once I drive it around and warm up the oil it does not make any noise. I imagine it would be worse in colder climates.
 
That could be part of it!

It's been more like zero, or below, the last few weeks. I doubt it ever really warms up.

It the same whether I do it first thing in the morning at ten below, or when I get home after running 20 miles at 50 miles an hour, though.
 
Not sure if you mentioned it in your post. When was the last time you serviced your transfer case? if you use 4wd frequently and/or tow, I would change the oil at least every 30k for maximum life and smooth operation. Especially in cold weather; viscosity of lubricants get affected.
let us know if anything changes with the Amsoil...
 
Amsoil did the trick!

I just had the oil changed all around ( transfer and diffs ) with Amsoil Severe gear. I shifted in and out of 4LO several times, and it is MUCH better.

I guess waiting 'till 65K miles to change the oil was too long. I'm kicking myself now...

I'll be doing it every 30k in the future.

I'll definitely be flushing the tranny soon. Not sure if I want to stick with Toyota WS, or use Amsoil ATL.
 
Problem Solved

Started cold in the parking lot at work - about 30 degrees out: Slight grinding. Way bettter!

Tried again at the top of the hill, after 20 mile commute:

DEAD SILENT! Just the sound of the actuator motor.

Hooray!

I'm hoping to hear silence again in the morning when I first start it...

And what's up with the factory fill gear oil? I don't tow, and it's always been treated gently...
 

Members online

Forum statistics

Threads
278,304
Messages
3,554,041
Members
248,016
Latest member
Advally Service

Trending content

Back
Top