Using part-time 4WD on dry pavement (TE - SR5)

JB.

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I was going to put a single thread in the general discussion forum, but the original thread was too 4th gen specific to make that a good fit. The main info applies universally, though, so this version is for the 5th gen forum (other is here).

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For anyone who is unfamiliar with the 4wd handling phenomenon or could use a refresher, here's an attempt at something clear and complete. Otherwise, skip this part.

With a locked center connection -- part-time 4WD (SR5-TE) or full-time 4WD with center differential locked (LE) --, the front and rear drive shafts rotate at the same speed, just as if there were one shaft from front to back. During a turn, all four wheels turn in a different size arc and, thus, different speeds. This can't be compensated for by the front and rear diffs because when each side of the diff has traction, any increase in speed on one side is matched by an equal reduction on the other side. Since it's the average speed of the two front wheels and the average speed of the two rear wheels that matters, the effective result is a comparison of one arc for the fronts and one arc for the rears. So, during a turn the rear wheels follow a smaller arc (1 averaged arc) than the fronts and want to turn more slowly. Since the locked drive shaft in between can only rotate at one speed, opposite forces are created between front and rear, with the braking force (skid) being in the front and the drive force (slip) in the back. With same size tires equally inflated, this conflict is near zero when the vehicle is going straight, but starts to come into play as the steering wheel is turned, starting out mild but quickly becoming more severe as the turn is made tighter, resulting in an increasingly heavy feel in the steering wheel and a sensation of brakes being applied. Near the extremes, tires can audibly and visibly skip and skid. On slippery surfaces, this can occur more easily but on pavement more stress is imparted to the drive train, especially at very low speed where releasing energy through the tires is more difficult and there is no momentum to unweight the inside tires during a turn. It also results in handling changes that usually make the car want to turn a little wider (understeer) than it normally would, due to the tendency of a front wheel to skid. (The words bind and windup, in combination with various parts of the drive line - differential, transfer case, axle, transmission - are terms often used to describe this phenomenon. In other domains, a separate phrase - Tight Corner Braking - is also widely used).
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The attitude about using locked 4wd on pavement seems to vary a bit among vehicle generations. In the 4th gen forum, it has traditionally been considered a simple rule - don't do it. 5th gen owners, as a group, seem a little more flexible. Can't say I'm surprised, as I <a href="http://www.toyota-4runner.org/482748-post49.html" target="_blank">anticipated</a> such a few years back. Still, I think there's info here that may add context in a way that makes some people more comfortable occasionally using their trucks this way.

Too much reading, what's the gist? That typical road turning, including surface street turns on right angle streets, should not be considered a barrier to satisfying the recommended 10 miles per month driving in 4wd. Such turns require turning the steering wheel in the vicinity of about 1/2 revolution. The steering effects in that range, as shown below, are likely milder than many have assumed. Hopefully, having an idea of when and how much the steering stresses comes into play can help SR5 and TE owners in deciding the appropriate use of 4wd.

Disclaimer: Anyone who is unsure or uncomfortable with any of this should just follow the general rule and not use 4wd on pavement. That's the safest route. If this thread makes you unsure and you would like something to make it easy to dismiss, read <a href="http://www.4x4abc.com/4WD101/axle-wind-up.html" target="_blank">this</a>.

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There's more blab, uh, detail in the other thread but here's the core info: When turning the vehicle, the degree to which the front driveshaft wants to rotate faster than the rear is as follows.*

SWR=Steering Wheel Revolution


*The following needs to be mentioned even though it doesn't matter (that's a cue to skip). A full SWR in one direction is slightly more than 1.5 in the 4th gen. It's 1.35 in the 5th gen. Assuming the steering variability is similar between the two, that seems to imply the percentages should be around 10% higher for the 5th gen. 10% is probably not too far above the margin of error for the 4th gen numbers anyway (due to rounding, left and right turns not exactly equal, etc), so the numbers below should be usefully close.

1/4 SWR ≈ ..0.3%
1/2 SWR ≈ ..1%
3/4 SWR ≈ ..3%
1.0 SWR ≈ ...6%
maxSWR ≈ ..15%

"They're just numbers, what's the context?" The experimenting in the 4th gen suggested the center differential is capable of locking/unlocking during a turn up to perhaps about a 1% difference. Not a recommended practice, but it illustrates how mild 1% and below really is. Most street turns can be completed with 1/2 SWR or less. Sometimes 3/4 is required but when that's the case the wheel spends only a moment in that position with the average position through the turn being much less.

Comparing the above numbers to the much higher rear diff percentages provides more context.

1/4 SWR ≈ ..4%
1/2 SWR ≈ ..9%
3/4 SWR ≈ ..15%
1.0 SWR ≈ ...22%
maxSWR ≈ ..40%


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What are some other considerations in using 4wd on pavement? Tire/drive train wear and fuel consumption are accelerated, so most will probably want to avoid overuse. Road handling changes, but most importantly on slick surfaces where the tires will be induced to lose a little traction in turns, reducing steering precision and usually inducing understeer, but per the above, it should be fairly minimal until somewhere up around 1/2 SWR. Familiarization with the handling ahead of time is a good idea. When understeer occurs during acceleration it can be disconcerting to the unprepared as the vehicle traces a wider path than expected. It's probably also a good idea to caution people not to let the numbers make them overconfident in keeping 4wd on for a long time on dry stretches of fast, relatively straight roads. The stresses are small, but they are constant under high power output, and transfer and diff fluid temperatures can rise higher than normal if used this way too long (much longer than the 10 mile monthly lubrication guideline). It's probably moot, though, as it's doubtful anyone would choose to do this, but I suppose forgetting could pose a (small) risk.

Other things can affect level of driveline stress -- tire pressure, tread type, pavement condition etc -- but it seems hard to go too wrong around 1/2 SWR with the wheels rolling at at decent speed. Steering effort remains a useful guide and hopefully even more so in conjunction with the above.

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Here's how the measurements were taken. Turning circles were determined by a combination of parking lot step-offs and gps track circles.

Measurementmethodfinal_zps29945aaa.jpg~original


WatertracksCustom_zpsc4e0c358.jpg~original
 
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Very good info! Why did you anticipate a more "relaxed" view from the 5th genners? I personally have quite a bit of experience with part time 4WD systems and know that as long as you stay away from tight turns on dry pavement you will be fine. It is good to see some scientific method and numbers. Again, good post!
 
Great write-up and explanation.

But... I believe you are way over thinking the whole stress on the drivetrain while locked. My 43rd gen has the old style transfer case that has no differential and is fully locked at all times.

When I'm wheeling in 4wd, there is bind there all the time. Never do I think about how far I can turn the steering wheel before I get driveline bind. This includes 4Lo on Moab's slickrock. I'll go thru an obstacle in 4Lo and sometimes have to go full lock on the steering to follow the trail. On slickrock I can feel the driveline bind and tires will be barking thru the turn (which for those that have never seen/wheeled slickrock, it is NOT slick and has more traction than your average road). I have done this hundreds of times with zero issues.

Also if I haven't wheeled for a while I will kick it into 4Hi and drive on dry pavement. No problems. I know someone that drove home in 4Hi with aired down tires on the highway without an issue. He said it did feel kind of funny, heavy steering. I wouldn't recommend doing this but again, things are tougher than most think.
 
Hi,

Thanks for the info. What about folks like me with the 5th gen limited edition?

As i understand my truck it's always in 4wd/AWD. Is there a difference between awd/4wd? In any case i havent had reason to change it to 4high or 4low since i got it. I just leave it where it is...

thanks for any insight you may have
 
killer post, really cool to see one of those grey areas filled in a bit better, and less grey, got a couple of 3rd gens near you to run a test on?:eyebrows:
 
Why did you anticipate a more "relaxed" view from the 5th genners?

Because it was personal experimentation that softened me on the subject, and I know I would have been less hesitant to experiment in the first place if locked 4wd was my only choice.
 
Hi,

Thanks for the info. What about folks like me with the 5th gen limited edition?

As i understand my truck it's always in 4wd/AWD. Is there a difference between awd/4wd? In any case i havent had reason to change it to 4high or 4low since i got it. I just leave it where it is...

thanks for any insight you may have

You don't even need to think about it.

My 4th gen is like yours (AWD) except I don't have a button to turn off engine management (other than the diff lock), which is why I cared about this. If you locked your center diff, your truck would operate like a TE or SR5 when they go from 2wd to 4wd.
 
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Great write-up and explanation.

But... I believe you are way over thinking the whole stress on the drivetrain while locked. My 43rd gen has the old style transfer case that has no differential and is fully locked at all times.

When I'm wheeling in 4wd, there is bind there all the time. Never do I think about how far I can turn the steering wheel before I get driveline bind. This includes 4Lo on Moab's slickrock. I'll go thru an obstacle in 4Lo and sometimes have to go full lock on the steering to follow the trail. On slickrock I can feel the driveline bind and tires will be barking thru the turn (which for those that have never seen/wheeled slickrock, it is NOT slick and has more traction than your average road). I have done this hundreds of times with zero issues.

Also if I haven't wheeled for a while I will kick it into 4Hi and drive on dry pavement. No problems. I know someone that drove home in 4Hi with aired down tires on the highway without an issue. He said it did feel kind of funny, heavy steering. I wouldn't recommend doing this but again, things are tougher than most think.

JB, excellent write up, thanks for taking the time to provide visual aids to go along with the explanation. As they say, a picture is worth a thousand words :)

Also, while you are on this topic Gerdo, I went off-road for the first time this past weekend and had encountered a few mild uphill climbs and downhill descents which required me to go over somewhat medium sized rocks scattered across the dirt trail, common sense told me to do this in 4lo, since it seemed to struggle in 4hi.

In order for me to follow the best line over the rocks, I of course had to turn the wheel (sometimes almost full lock) to navigate accordingly. I ended up pretty much driving the entire dirt trail for 10 miles in 4lo because I encountered several smaller obstacles along the way (ie. smaller rocks, mud holes, deep mud/water puddles larger than the vehicle, ice patches, etc...) and I didn't feel like shifting in and out of 4lo constantly.

Some parts of this trail probably qualifies as just steep fire roads with some tight turns, and I was wondering if it is bad to keep it in 4lo under these conditions? In my head, I figured the dirt roads and/or loose gravel provided enough slip to not kill my drivetrain over the tighter turns? I wasn't exactly flying around the tight turns, pretty much just let off the brake and rolled.

Since I was a complete newb at this, I figured I would err towards the side of caution and try to use all the available traction I could instead of slipping off the edge and then worrying about it. I know I should've read up more, but I am more of a hands on guy, reading only goes so far with me.

So how would you grade my first attempt at off-roading? :noidea:
 
JB, excellent write up, thanks for taking the time to provide visual aids to go along with the explanation. As they say, a picture is worth a thousand words :)

Also, while you are on this topic Gerdo, I went off-road for the first time this past weekend and had encountered a few mild uphill climbs and downhill descents which required me to go over somewhat medium sized rocks scattered across the dirt trail, common sense told me to do this in 4lo, since it seemed to struggle in 4hi.

In order for me to follow the best line over the rocks, I of course had to turn the wheel (sometimes almost full lock) to navigate accordingly. I ended up pretty much driving the entire dirt trail for 10 miles in 4lo because I encountered several smaller obstacles along the way (ie. smaller rocks, mud holes, deep mud/water puddles larger than the vehicle, ice patches, etc...) and I didn't feel like shifting in and out of 4lo constantly.

Some parts of this trail probably qualifies as just steep fire roads with some tight turns, and I was wondering if it is bad to keep it in 4lo under these conditions? In my head, I figured the dirt roads and/or loose gravel provided enough slip to not kill my drivetrain over the tighter turns? I wasn't exactly flying around the tight turns, pretty much just let off the brake and rolled.

Since I was a complete newb at this, I figured I would err towards the side of caution and try to use all the available traction I could instead of slipping off the edge and then worrying about it. I know I should've read up more, but I am more of a hands on guy, reading only goes so far with me.

So how would you grade my first attempt at off-roading? :noidea:

Not to detract from the original topic, I'll just touch on this. Lo is better on the transmission because the torque converter needs higher RPMs to lock up. When the TC is not in a locked state, it will cause the fluid to heat up excessively. I have driven thousands of miles in 4Lo.
 
I ended up pretty much driving the entire dirt trail for 10 miles in 4lo because I encountered several smaller obstacles along the way (ie. smaller rocks, mud holes, deep mud/water puddles larger than the vehicle, ice patches, etc...) and I didn't feel like shifting in and out of 4lo constantly.
If you are on dirt, gravel, anything with lower traction than clean dry pavement, the tires will have plenty of slip. In 4LO you will be burning more fuel and hear more noise, but it won't hurt anything. On some trails you can spend days in 4LO.
 
Thanks for the answers guys, and sorry for the thread jacking JB. I kind of got carried away and it didn't even occur me that we're talking about dry payment only, sorry :)
 
sorry for the thread jacking JB. I kind of got carried away and it didn't even occur me that we're talking about dry payment only, sorry :)

No worries. Next time I'll put dry pavement in the thread title. :bigok: :caked:
 
Hi,

Thanks for the info. What about folks like me with the 5th gen limited edition?

As i understand my truck it's always in 4wd/AWD. Is there a difference between awd/4wd? In any case i havent had reason to change it to 4high or 4low since i got it. I just leave it where it is...

thanks for any insight you may have

The 5th Gen Limited has essentially the same system as the 4th gen - it has a lockable, limited slip, Torsen center differential. The 5th Gen SR5 and TE do NOT have a center diff -- they are part-time systems.

Think about what a differential does. It has one input shaft and two output shafts. On a typical rear differential, the input shaft is the driveshaft and the output shafts are the half shafts. The differential transmits power from the input shaft to the output shafts but it also allows the output shafts to turn at different speeds.

Now, armed with that knowledge, what do you think a center differential does? It also has an input shaft and two output shafts. In this case the output shafts are the front and rear driveshafts. And just like a rear differential, a center differential allows its output shafts (the front and rear driveshafts) to turn at different speeds.

Now, reread the original post. What causes the problem with a part-time 4WD system on dry pavement? The fact that it forces the front and rear driveshafts to turn at the same speed. But since the Limited has a center diff, the front and rear driveshafts can turn at different speeds, and therefore the Limited can be driven on dry pavement without a problem.

Now the Limited's center differential does have a locking function. When you turn the dial to 4 hi locked, the center diff forces the front and rear differential to turn at the same speed. What does that sound like? And why do you think that you shouldn't drive the Limited on dry pavement with the center diff locked (or, if you do, avoid turning)?
 
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Great post. I've always been curious about this.
(PS. I was testing the rear wheels of a C 63 AMG last year, but was not nearly as scientific).
 

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When you turn the dial to 4 hi locked, the center diff forces the front and rear differential to turn at the same speed. What does that sound like? And why do you think that you shouldn't drive the Limited on dry pavement with the center diff locked (or, if you do, avoid turning)?

I have SR5 and to be "compliant" with 16 miles a month running in 4WD, I engage 4hi whenever possible on straigth dry pavement. I've read different threads regarding this topic and seems to be OK to engage 4hi without turning.
 
Can someone explain why you would ever need to do this?

I've only run 4x4 on dry pavement in older trucks when I was constantly going back and forth between wet and dry, and didn't want to get out to lock/unlock the hubs every time. But if you can lock/unlock the diff from inside your cab, why would you leave it locked on dry?
 
Can someone explain why you would ever need to do this?

I've only run 4x4 on dry pavement in older trucks when I was constantly going back and forth between wet and dry, and didn't want to get out to lock/unlock the hubs every time. But if you can lock/unlock the diff from inside your cab, why would you leave it locked on dry?

ETA: This is specific to the Limited, which has a center diff.

You don't leave the center diff locked while on dry pavement. To exercise the actuator, now and then you should lock the center diff. But many people don't have regular access to dirt roads, so while on a long straightaway, lock the center diff for a bit and then unlock it.

Being in 4WD (with center diff unlocked) on dry pavement can be useful. For example, it snows during the day and the plows leave an 18" high ridge of snow at the end of my driveway. By the time I get home, the road is dry, but I have to punch through that 18" ridge of snow while making a 90 degree turn. If I had a part-time 4WD, making that 90 degree turn while in 4WD may be hard. With fulltime 4WD with the center diff unlocked, it is easy to make that turn and since I'm still in 4WD I'm less likely to get hung up.
 
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