ViaPhoenix's 97 SR5 Build Thread

ViaPhoenix

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ViaPhoenix's 1997 4Runner SR5 4x4 w/ Factory E-locker


I bought this in Nov '18 because I wanted learned to wrench on vehicles and eventually have a rig to start exploring further offroad than my outback could take me. As well as, having a non-daily driver that I do not care about the AZ pin striping and any body damage that could come. I have lurked this forum a lot and followed Timmy&Sean's lead over at Toyota Time a lot. So much thanks to all of you that have unknownly helped me tackle all these projects and buy way more tools than I thought I'd ever need.


Specs & List of Mods:

Engine:
  • 3.4L 5VZ-FE V6 - 291k miles as of Jul '21
  • Hood strut mounts - Jan '19
  • Removed previous owner's K&N filter and found junk yard OEM airbox from 99-02 runner with the cheaper MAS than the 96-98 (had to repin plug) - Mar '19

Diffs/Transmission:
  • Rear Factory E-Locker swapped from a 98 limited Completed - Mar '21 - Rear Axle Swap Photos
  • E-Locker Wiring harness from 12VoltGuy - Mar '21
  • 4:88 Nitro Gears, regeared by ZUK @ gearinstalls.com with cryo finish - Dec '20 - Photos from ZUK
  • CVJ Axle Remans - Mar '21
  • 1" front Diff Drop toytec - Mar '21
  • Extended Rear Diff Breather - Mar '21
  • New Rear U-Joint - Mar '21
  • Magnefine Trans line filter - July '21
  • MaxTow Transmission Temp Gauge - July '21

Lift/Suspension:
Front:
  • Old Man Emu Shocks and springs (881) ~2.5" lift - Mar '21 - Front Suspension Photos
  • New OEM LBJ, UBJ, UCA Bushings - Mar '21
  • New Serberian bushings for LCA/Steering Rack/Sway Bar - Mar '21
  • Overland Offroad Endlinks - Mar '21
  • DuraBump bumpstops and differential support arm bushing - Mar '21
  • JBA UCA on order - Aug '21 - installed Jan '22
  • Manual hubs - Junk Yard find - Aug '21 - Installed Jan '22 - Manual Hubs

Rear:
  • Old Man Emu Shocks and springs (890) ~2.5" lift - Mar '21 - Rear Suspension Photos
  • Replaced OME 890s with LC80 7.5 Wraps (Toyo part# 48131-6A480) - Dec '21 - LC 7.5 wrap photos
  • Overland Offroad Endlinks - Mar '21
  • DuraBump bumpstops
  • New Serberian bushings for Upper&lower Shock/UCA/LCA/PanHard/Sway Bar - Mar '21

Tires/Wheels:

Brakes:
  • Big brake upgrade - 231mm Tundra Calipers/pads/rotor/rebooted and painted black. Installed June'21

Armor:
Future Armor:
  • EIM Keith Lower Link Mount Skids/Reinforcement Painted, just need to be welded on

Exterior:
  • Gobi Roof Rack - Oct '21

Interior:
  • Center Console Mod from 99-02 4runner - Mar '19
  • Noico Sound Deadening - Rear May '19 - Front Mar'21 - Sound Deadening Photos
  • New Carpet from stock interiors - Mar '21 - New Carpet Photos
  • LED light bulbs from superbrightleds.com - July'21
  • 99-02 passenger rear side panel mod - May '21
  • Atoto A6 Pro Stereo - May '21
  • Hilux Surf Field Monitor Unit - July '21 A couple FMU photos
  • Outbound Nevada Molle Panel - Aug '21 Outbound Nevada Molle Photos
Future Interior:
  • Rear hatch window switch on rear hatch
  • Rear hatch door latch on rear hatch

Maintenance:
  • Trans/Diffs/Oil drain fill - Multiple times
  • Driveline Zerc fitting greasing - Multiple
  • Braided Front brake lines - Feb '19
  • New Value Cover gaskets - Mar '19 - Value Gasket Photos
  • New OEM Timing Belt/Waterpump - Mar'19 - Timing Belt Photos
  • Learned the hard way that not all AC Mount bracket are equal mine had a 99+ bracket
  • New OEM Radiator / Toyo Pink coolant - Apr'19
  • New OEM Rear Wheel bearing and axle seals - Mar '20
  • O'Rielly's Alternator went out 30 miles from home on a Sunday ;( - June '20
  • New rear brake drums and shoes - Sept '20
  • New Throttle cable - Sept '20
  • New Battery Autozone - Dec '20
  • New Transfer Case OEM oil seal to rear drive line - Mar '21
  • New OEM Innner/Outer Tie Rods - Mar '21
  • Junk Yard Oil Pan replaced while Front Diff was out, old was leaking at drain plug - Mar '21 - Oil Pan Photos
  • New Fuel Injectors from Motor West - Mar '21
  • Cleaned door contacts and added dialectic grease to all 4 doors. June '21
  • New Trans Oil pan (35106-35100) July'21
  • Trans oil filter (35330-60020) July '21
  • Replaced Negative Battery Terminal (90982-06022) July'21
  • magnafine filter July '21

Future Maintenance:
  • External trans cooler
  • Transfer Case still has small leak, higher that the Rear drive shaft seal on something facing the passenger side, more discovery needed

**I am unoriginal and stole format from brain2sun, so please and thank you.
 

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