Baja Designs Fog Lights
[MENTION=87816]Baja Designs[/MENTION] makes amazing lights which I've been using for years on all of my motorcycles. Baja Designs makes kits for the 5th Gen 4Runner as well as a number of Tacoma and Tundra models, but no love for the 4th Gen. Or so I thought . . .
I saw a 4th Gen with Baja Designs fog lights on Instagram so I contacted Chris at Baja Designs to see how I could make this a thing on my 4Runner. Turns out Chris has a 4th Gen and he had done this as well. Since Baja Designs is in north San Diego County, I took a long lunch and headed up to meet with Chris and see how to do it. Turns out it's very simple...
Parts used
Baja Designs Part No. 447103 - Tundra/Tacoma Fog Light Kit
Baja Designs Squadron Pro Lights - more on this...
Drill and bits
Black spray paint
Painters tape
Cold beer. I used a Sculpin IPA.
First, let's discuss the lights themselves. The Squadron lights come in three levels of lumens, clear or amber lens, and with different lenses depending on how you want your light pattern. The Squadrons come in Racer, Pro, and Sport editions. The Racer has 4,300 lumens and a lens designed specifically to throw the light a long distance, the Pro puts out 4,900 lumens and is for close/middle/distance driving (depending on the lens), and the Sport puts out 2,260 lumens.
If you want to use your lights the same way you use the stock fog lights, i.e. you want to use them on the street and don't want to blind oncoming drivers, get the Sports. I wanted mine to be as bright as possible for off-road use only (or when there's no oncoming traffic) so I went with the Pro lights. Because I wanted more contrast in dusty or foggy conditions, I went with the amber lens and I chose the Driving/Combo lens which has two spot lights for distance and two driving lights which put the light out at a 42° pattern for cornering, for a nice blend of both near and distance lighting.
I do not have pictures of installing the mounting kit onto the lights, but it's very simple. You need to remove the bezel from the Squadron lights using a 4mm (I think) hex wrench and replace it with the mount kit bezel.
So let's get to the install . . .
First, you need to remove the stock fog lights. I got under the rig and disconnected the fog lights from their harness. Then it's simple to remove the outer bezel which is held in place by a tab on each side. Once you release one tab, the bezel can just be pulled out from the front. There are two bolts, one on each side, which hold the fog light in place. Once removed, you're left with an empty fog light pocket which looks like this:
You can see one of the holes where the bolt goes that holds the stock light in place. If you bolted the lights in using the stock holes, the lights would be angled waaaaay out to the outside. To correct this, you need to drill a new hole back about 1 1/4". This is a shot of the Squadron Pro light with the mount kit installed, showing how far back to drill the hole.
In the picture above, you can see where I made a mark in the pocket to drill the hole, and in this picture I have drilled the hole:
The mounting brackets have little clips that the bolts go into. I found they kept moving around and popping off when I stuck the lights in the pockets, so I used painters tape to hold the clips in place until I could put the bolts in:
From underneath, you can see how the lights bolt into the pocket and the old unused hole:
When the lights are installed, they look like this:
However, when I put the outer bezel back in, I noticed that there was a lot of silver showing which was not acceptable:
So I removed the outer bezel, masked everything off, and spray painted the pocket all black:
With the final result looking like this:
(The flash makes it look uneven, but it looks great in person.)
The mounting kit comes complete with an adapter which allows the Baja Designs lights to be hooked up to the Toyota fog light harness, which is what I did since I wanted to control them from the stock fog light switch on the turn signal stalk. I had to reverse the polarity of the wires which was no big deal, I just pressed the little tabs to release the wires from the Deutsch connectors and reversed them. All done:
The final step for me was to do the "
Independent Fog Light Modification" so that I can turn the fog lights on anytime the key is on. This way I can turn on just the fog lights, and the fogs stay on when the high-beams come on. Here they are turned on without the headlights being on which is great for visibility off road:
I could not be happier with the results. The lights are amazingly bright and turn night into day. The amber lens provides high contrast and the combo lens is really nice in twisty tight trails.
Please let me know if you have any questions!