Wilco with Jerry Can Holders
This post encompasses a few months and a few days of work, but it makes more sense to do this all as one post.
I would really like to have a steel rear bumper with swingouts, but it's just not in the budget at this point. Since I really wanted to get my spare out from under the 4Runner, and get one the same size as the other four tires, I started keeping my eyes open for a Wilco Hitchgate
LINK I also wanted to be able to carry extra fuel and water. After a couple of months of looking, I saw an ad for an original Hitchgate on Craigslist for $600 on a Saturday morning. I showed my wife and she said, "I bet you can get that for $400." So I emailed the seller and offered $400. When I heard nothing, I figured he wasn't willing to go that low. So imagine my surprise when I received a email Sunday afternoon saying, "If you can be here in 30 minutes, it's yours for $400." I was on his doorstep in 20 minutes.
These are the pictures from the ad. As a plus, it came with the license plate relocation bracket.
And installed on Hank for the drive home.
As I said, I also wanted to be able to carry additional fuel and water so I needed a Jerry can carrier. Wilco wanted almost $400 for theirs, but I knew I could build one for a lot less. I ordered two Jerry can holders on eBay for $25 each. After a quick trip to my local Industrial Metal Supply for a 2 x 2 and some angle iron, I headed to my friend David's shop to do some fabrication.
My Ridgebacks came along to supervise:
We started by placing the 2 x 2 stock on the busses on the rear of the Wilco and then marked it up.
We then welded the angle iron to hold the bar in place and used his drill press to drill the holes for mounting the cans. I then took everything home and spray painted the holder in my spray booth:
The finished (or not) product:
And mounted on the 4Runner with Jerry cans:
I thought it was great, but after a couple of trips and seeing that the cans were swaying, I realized the Jerry can carriers needed more lateral support. So back to Dave's we went with more angle iron in hand.
We mocked up what I wanted and then got to welding. We added a piece of angle iron on each side to give more support to the cans.
Then ground down the welds to smooth everything out . . .
And then primed it:
I took everything home, again, and re-sprayed everything with Rustoleum hammer finish. As you can see, each carrier is now secured with six bolts. Mucho more macho!
And re-installed on the Wilco:
When I bought the Wilco, it came with a license-plate bracket with LED lighting.
LINK The only problems were a) it was chrome, b) the LED lights were WAY too bright, and c) it was held on with self-tapping screws which did not feel very secure.
I solved a and b by spray painting it black and putting window tint on the lights. Then I bought a cheap Nutsert kit on Amazon, installed two M6 Nutserts in the previously drilled holes and now my license plate and light are much more secure. (The bolts in the picture were just two I had lying around. I went and bought stainless steel bolts with lock washers.)