Just changed my front/rear diff and the transfer case yesterday with [MENTION=91393]papabeach[/MENTION] walking me through step-step.
Thoughts:
Very easy maintenance, but have a ton of shop paper towels and cardboard to mitigate oil stains on the driveway. Overall, good learning experience but a messy job. Didn't find any metal shavings in any of the drain plugs, but the gunk that was caked up was disgusting. Bought 7 quarts of Mobil 1 75w 90 off Advanced Auto Parts for about $10/quart with free 3-day shipping.
Also, about using torque wrench, I know everyone suggest to use it as newbie sometimes just don't know what they are dealing with.
My last night experience was totally opposite.
I changed real diff first. After all old oil drained out, I put the plug back, set my be loved torque wrench to 36 which some one mentioned here. I turned and turned and waiting for the 'click' sound. The 'click' music didn't come out of it before I actually crashed "too much" the crash washer. I then realized I might tight it way too much. I headlight it and look at it, I saw crash washer was squeezed too much and one side had already extended to broken. It is not leaking yet. But I am worried.
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You have to use Toyota transfer case fluid. this is a special fluid that has additives to protect from wear.. has electricals in the case. viscosity is not the problem .... mobil synthetic does not have any of these additives..
I have the blackstone lab test on the toyota transfer case oil..
buy the cheap oil in the transfer case you get what you pay for ...
I will not use the mobil synthetic gear oil 75-90wt .. el cheapo and no additives to protect the T/Case .. blackstone lab test on the Mobil ..
using the wrong lubricant is your problem ..
item desc part/num
Engine Oil Pan Drain Plug 90341-12012
Engine Oil Pan Drain Plug Gasket 90430-12031
Front Differential Fill Plug Gasket 12157-10010
Front Differential Drain Plug Gasket 90430-24003
Front Differential Drain Plug 90341-24014
Front Differential Fill Plug 90341-18032
Front Differential (old p/n 90930-03136) Breather Plug 90930-03219
Rear Differential Fill Plug Gasket 12157-10010
Rear Differential Drain Plug Gasket 12157-10010
Rear Differential Drain Plug 90341-18057
Rear Differential (old p/n 90341-18006) Fill Plug 90341-A0002
Rear Differential (old p/n 90930-03031) Breather Plug 90930-A3001
Transfer Case (old p/n 90341-18006) Drain Plug 90341-A0002
Transfer Case (old p/n 90341-18006) Fill Plug 90341-A0002
Transfer Case (old p/n 90930-03172) Breather Plug 90930-A3005
Transfer Case Fill Plug Gasket 90430-18008
Transfer Case Drain Plug Gasket 90430-18008
Fluids:
2 (1.6) Qts LT 75w-90 GL-5 Gear Oil Front Differential
3 (2.8) Qts LT 75w-90 GL-5 Gear Oil Rear Differential
2 (1.1) Qts Toyota LF SAE 75w Gear Oil Transfer Case
7 (6.6) Qts Toyota OEM ILSAC GF-5 SAE 0w-20 oil Oil Pan
where used unique p/n count MSRP Reference Links
Oil Pan Drain Plug 90341-12012 1 $5.52 https://parts.toyota.com/p/Toyota_2019_4Runner/PLUG-PLUG-SUB-ASSEMBLY/62986468/9034112012.html
Oil Pan Drain Gasket 90430-12031 1 $1.13 https://parts.toyota.com/p/Toyota_2019_4Runner/GASKET/62973975/9043012031.html
Fr Diff Fill, Rr Diff Drain/Fill Gasket 12157-10010 3 $1.64 https://parts.toyota.com/p/Toyota_2019_4Runner/GASKET-PLUG/62915390/1215710010.html
Fr Diff Drain Gasket 90430-24003 1 $2.16 https://parts.toyota.com/p/GASKET/62986560/9043024003.html
Fr Diff Drain Plug 90341-24014 1 $11.32 https://parts.toyota.com/p/Toyota_2019_4Runner/PLUG/63351244/9034124014.html
Fr Diff Fill Plug 90341-18032 1 $7.41 https://parts.toyota.com/p/Toyota_2019_4Runner/PLUG/62981763/9034118032.html
Fr Diff Breather Plug 90930-03219 1 $9.68 https://parts.toyota.com/p/Toyota_2019_4Runner/PLUG---BREATHER-FOR-FRONT-DIFFERENTIAL/66841376/9093003219.html
Rr Diff Drain Plug 90341-18057 1 $12.24 https://parts.toyota.com/p/Toyota_2019_4Runner/PLUG-PLUG-SUB-ASSEMBLY/62986471/9034118057.html
T-Case Drain/Fill, Rr Diff Fill Plug 90341-A0002 3 $6.61 https://parts.toyota.com/p/Toyota_2019_4Runner/PLUG-FOR-REAR-AXLE-HOUSING-FILLER/63286991/90341A0002.html
Rr Diff Breather Plug 90930-A3001 1 $10.72 https://parts.toyota.com/p/Toyota_2019_4Runner/PLUG---BREATHER-FOR-REAR-AXLE-HOUSING/63154719/90930A3001.html
T-Case Breather Plug 90930-A3005 1 $2.44 https://parts.toyota.com/p/PLUG---BREATHER/69385720/90930A3005.html
T-Case Drain/Fill Gasket 90430-18008 2 $1.90 https://parts.toyota.com/p/Toyota_2019_4Runner/GASKET-PLUG-RING-SEAL/62973978/9043018008.html
I have an 03 Limited V-8. The rear diff fill plug is rounded out pretty good and is also stuck pretty good as well.
I have seen a couple videos of folks filling the rear diff through the drain hole using pump and rubber stopper. Does anybody on this forum have experience doing this? Or better yet, any advice on getting the rounded, stuck ill plug off?
Thanks!
Hello,
I have done the rear diff and transfer case fluid change, but when tried to do the front differential, the 10 mm hex did not fit on the drain nor fill plugs, I also tried 8mm but didn’t work neither. The feeling I am getting is that previous owner just replaced the plugs with a size in between but I am not sure if a 9mm hex even exist, anyone with a similar experience or any advise on how to proceed?
Great thread. Was going to have dealer do both differentials, transfer case, and spare tire carrier with the binding cable issue I found, when trying to fix the low spare tpms warning, but they wanted over 900 and were going to use a bulk "no name" 80-90w oil saying any 80-90 oil is fine. They also charge 4x the price for the crush washers and 2x for spare tire carrier as another dealer 100 miles away, so I ordered from them and saved almost 200 including same day shipping.
I'm in the land of snow and ice but I got everything needed and used amsoil severe gear 75-90 in rear and transfer and Mobil1 75-90 in the front. I'm in 2wd more than 4 and the rear was much dirtier than the other 2 at 130k miles. This write up was great. Ended up getting 1.5 mpg more after the change but also changed pcv at same time so maybe that helped a bit.