1blink's build thread

And sudenly my little square oem fog lights seem horribly inferior lol. Awesome job with the light bar, man, I'm jealous. Does the bar have a cover or anything to prevent damage from flying rocks on the highway, that's kind of an unprotected spot.

Thanks for the props. It's the biggest project I've tackled so far without having a writeup to follow. I'm very happy with how it came out. I did consider a plexiglass shield or something to protect from rocks. I will probably just leave it as is though. These Hanma light bars are wonderfully cheap...I would probably have to spend at least 20% of replacement cost on the materials to make a shield.

I plan to bend and weld up a full length tubing rack down the road. Once I do, i can move the lights up there. Then it's on to making some bumpers. No shortage of ideas and projects, now that I bought a nice mig welder.
 
Turned out great, nice work!!! Do you have any output shots? Interested in seeing how the newer 10W bars perform.

I will work on getting some output shots. Here in the flat lands it can be tough to find a back drop for the light to shine on. Bright, very very bright.
 
Lunch time, and then on to taking care of my alignment issues. New LCAs from Camelback, and some Energy sway bar bushings.
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I had hoped to finish today, but 3 of the bolt/cam threads were seized to each other. Going to have to get 3 new bolts, cams and sleeves shipped in. Took a ridiculous amount of force to back out the bolts. I thought they were going to snap.
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Paused to get some necessary tools. The LBJ was not coming out with my hammer on the nut method. The anti-seize is going on the sleeves and bolts when reinstalled. Both sleeves on the passenger side are still froze in place in the bushings. I tried cutting them out with a sawsall, the sleeves are too hard. Tried getting in with my 4" angle grinder, not enough room. Think I'll pick up an air grinder tomorrow and try again.
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I was definitely time for new swaybar bushings.
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Without all the seized bolts, this would have been an easy afternoon job.
 
Badass led mount!


Thanks! That reminds me, I finally mounted my reverse lights. No more straining to see thru the tinted windows!

I repurposed my unused air bag valve mounting points. Cut and drilled some bar stock to keep them from sticking out past the bumper.
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One of these days I will get some output photos up.
 
When the dealership handed me the invoice for these, I was certain it was the wrong ticket. Nope. $110, even with the 20% discount I get using my buddies shop account.
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With everything disassembled, getting the new LCAs torqued in and ready to roll only took about an hour or two.
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Then I gingerly drove down surface streets to catch Firestone for yet another repeat on my Lifetime Alignment (definitely a good idea for any rig that gets wheeled).

These guys were no exception to the slacker rep Firestone receives. After they finished, I pulled into a parking spot and checked the torque on the alignment bolts. Maybe 50 ft/lbs max. I tightened them down to 96 ft/lbs, went back and told the service counter guy about their screw up. It's funny for two reasons:

1. The guy at the counter had been bragging on his alignment guys' experience levels, 15 and 25 years.

2. My 24" digital torque wrench had been sitting on the passenger seat with a 22 mm socket attached, next to a 19 mm wrench. The mechanic had to see it when he drove my truck onto the lift. Why did he think I had that sitting there?

I've put about 25 miles on the truck since the alignment, and it has held so far. The two alignments prior to replacing the LCA (more importantly the LCA bushings) didn't hold 10 miles. Looks like the problem is solved.
 
I think my wandering alignment problem started after wheeling Ouray. On Poughkeepsie Gulch I broke the welds on one of the frame alignment brackets that the cams sit in.
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The repair required welding the bracket back to the frame. I welded all 8 brackets while I was at it.

I did not consider how the LCA bushings would react to the heat. I think they melted a bit during the process, destroying the 17 year old rubber.

I'm not sure how common it is to break those welds, but it might be a good idea to run another bead if you ever have the LCAs removed. Caution on the heat levels, if you weld with them on like I did.
 
Took a 400 mile drive to help my mom out with a tree, recently dead and threatening the house as it weakens with each storm. Ladders and ropes, took it down piece by piece. This is with 65% off the branches already removed. I love any excuse to fire up the chainsaw
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Firewood is $350 a cord in west Texas, so I hauled it home with me. The green wood was easily the heaviest load I have towed with this rig yet. She handled it well, maintaining 70mph in 4th gear most of the way. Braking and turning required extra attention, but I was impressed.
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I also scored this bender for a great price. Now I need to keep a look out for a notcher for my next project.
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Got my Lotus Development RCAMS skids painted up and mounted. They are rock solid, look great too. Talked to Glen a bit on the phone, he was great. Full of helpful ideas regarding adding armor on my rig. If I can find the right steel channel, I'll be reinforcing my rear lower control arms soon as well.
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I am experimenting with paint on these. They got self etching primer, topped with Duplicolor flat black. Curious to see how it holds up next to my Rustoleum hammered metal sliders

Planning to add a Lil Skip's gas tank skid, but that can wait till I move to Colorado this fall, so I can save on shipping. Not likely to get into any serious wheeling till then, as we are budgeting our $ and my vacation days to make the move easier. Going to make a few scouting trips to Colorado Springs this summer to pin down what neighborhoods we like.
 
Replaced my worn steering wheel cover with a Wheelskins leather cover. Took more time than I expected to stitch on. I am quite pleased with the finished product.
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A friend of mine asked me to help him with some under hood lighting on his 80's Civic project car. Decided to do mine as well.

Led strip triggered by a mercury switch. Open the hood 2/3 of the way, and the light comes on.

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Sometimes it's the little things that make you smile.
 
mesh

Finished my Satoshi grill today.







Particularly helpful were BigFishAllDay and BrianSD_42's posts
http://www.toyota-4runner.org/3rd-g...one-2001-sport-ed-trd-scd-51.html#post1211398
http://www.toyota-4runner.org/3rd-gen-t4rs/109468-post-your-satoshi-mod-pics-here-4.html#post1018960

I really liked the mesh material BFAD used. I found some free steel mesh scrap in the same pattern, and that pushed me to go ahead with ordering the other parts I needed.

What material did you use for the back portion? Ive been looking for awhile now.
 

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