2nd gen 1/4r install -NEW panels

I think you're getting WAY too in depth. If that's a huge concern for you, how much research did you do before mounting your bumper or lifting your 4runner or any other mods for that matter?

:lol: Plenty. But that's beside's the point, Corey will tell you he and I go back, easily over 5 or so years and we always do this. As for personal mods/research, well, let's say I have a background in more than wrenching. Racing, Fab, R&D, Parts/Distributor, and a couple other tidbits that validate it. Thus why I offered my boy the chance to go PM or open on this stuff. I'm sure he has already got an answer or already has the legwork in, I'm just curious about it is all. :guitar3:
 
Last edited:
I'm sitting here thinking about liabilities vs. insurance vs. local/national vehicle regulations. Bonding a panel at what could (in a lawyer's/insurer's eyes) be view as a break-away point is the first question.

When you bond like that to the sail panel, in the event of impact that becomes the stress riser point, correct?

A couple others in my head too, but I want to do a bit of research before asking blindly.

:cheers:

your really going to make me type this all out ?

bonding panels is well known and well used in the industry . Most shops in my Province we're epoxeying on panels instead of welding for years , making huge $$ from our 1 and only insurance company , ICBC . Install time was reduced hugeley , and everyone was happy , except ICBC .. They felt they were giving money away , so they put "conditions" on panel installs . Also Lots of FACTORY manufactured panels are epoxied , including automotive , aerospace , air plane and boat building + more ....

if you read the 3M panel bonder info. sheet , along with the warrenty , you will see not only my company would be liable , but 3m as well . Now this being said , in a "legal" case , it is upon the plantive to prove there case , and on a 20+ vehicle , this would be expencive , and difficult to zero in on 1 piece to place blame .

As far as the "break away" point .. this bond will never break if done correctly . either the frp panel will break , or the steel will bend , so I really think is is a non issue .

We have been selling the 84-89 4Runner panels now for 10 years . We have now valid crash history , validating our product is much stronger the the stock steel . I can only assume at this point , that our 90-95 panels will enjoy the same stats in the future , as they are constructed with the same hi quality raw materials .

and if all elses fails , we are insured !! :)


.
 
finished up welding in the patch panels today , some seam seal and POR15 and we are ready to install the panel perminantly

SSPX1789.jpg~original


SSPX1790.jpg~original


.
 
This is great stuff, Slacker. I'm a visual/tactile learner, and this makes the process much more accessible than a sheet of instructions.

The bonding strips are great, I wondered how you butt the fiberglass up against the steel! Do those ship with your panels or are they easy to make in the garage?
 
Kick ass, I kind of like it w/o the rear windows :) Excellent work Slacker

Thanks .. and yes , easly used for the "cut out " or truck style conversion

This is great stuff, Slacker. I'm a visual/tactile learner, and this makes the process much more accessible than a sheet of instructions.

The bonding strips are great, I wondered how you butt the fiberglass up against the steel! Do those ship with your panels or are they easy to make in the garage?

not a problem .. for those whom purcace ANY of our products , I am always avaliable by phone or email to help with the install as well .. there R always little tips and tricks I can pass on . and YES , bonding strips are part of the purchace


.
 
so before attaching the panel , its easiest to drill and install the nutcerts for the fuel filler pocket

SSPX1799.jpg~original


and with that , time to epoxy the panels on

SSPX1794.jpg~original


SSPX1798.jpg~original


also , David wanted a new rear bumper
so we ordered in the TG unit .. got it all prepped and painted today

SSPX1797.jpg~original




.
 
Great write-up, Slacker! Lots of good info from a guy who knows his trade well. I can't wait to see what you come up with for 2nd Gen flared fenders and quarters, something I'd love to do in the future (instead of added-on flares).
 
I can't wait to see what you come up with for 2nd Gen flared fenders and quarters

If he needs a vehicle to practice on..........

I don't care for the look of Bushwhackers, so a prebuit 1/4 that is flared out, high clearance and looks stock would be awesome!!!!
 
If he needs a vehicle to practice on..........

I don't care for the look of Bushwhackers, so a prebuit 1/4 that is flared out, high clearance and looks stock would be awesome!!!!

already have a 4Runner booked in for the hi clearance 1/4rs , eventhough there not built yet !! They will be flared , and designed to match our front hi clearance fenders
 
clamps off today , and wanted to check fit of the gate before we do the new gate panel ..
body lines were great , maybe little tight .. but there is some room to sand the edges if needed , but we dont need to

SSPX1800.jpg~original


SSPX1801.jpg~original


so now time to tear down the gate

SSPX1806.jpg~original


just in time .. dealing with minimal rust ...

all cleaned up and some POR 15 for some longevity .. curing over the weekend , should be ready to epoxy on Monday
SSPX1807.jpg~original


skin all prepped and ready to install

SSPX1808.jpg~original


also got the fuel assy back together

SSPX1804.jpg~original


SSPX1805.jpg~original



.
 
Hatch skin prepped , glued and installed . Should be ready for install tomorrow

SSPX1809.jpg~original


SSPX1813.jpg~original


also , some body work , and epoxy primer ... David has decided to wait for paint .

SSPX1810.jpg~original


SSPX1811.jpg~original


SSPX1812.jpg~original




.
 
..

also , some body work , and epoxy primer ... David has decided to wait for paint .

No concerns about the weather there causing the gel-coat to chalk up?

Would be nice to see a right quarter with the swing out reinforcements installed and how you built that area up. :drummer:
 
No concerns about the weather there causing the gel-coat to chalk up?

Would be nice to see a right quarter with the swing out reinforcements installed and how you built that area up. :drummer:

not at all .. I personally have had my fenders and smoothie cowl on my truck for ~ 8 years now .. no problems . When paint time comes around , gelcoat has to be sanded anyway , to get rid of the "shine" , otherwize paint or primer wont stick . so when the time comes , sanding off the elements will be no problem . As mentioned , we use very hi quality products , so I am not worried at all about "chalking" .
As for the tire carrier , not sure just yet . Our "hi clearance" customer has one , so we must deal with it . I have been thinking about Kevlar , and maybe some metal rienforcements .. or maybe some Kevlar and carbon fiber plates . We have to do some testing , so I do not have an answer for you


.
 

Members online

Forum statistics

Threads
278,316
Messages
3,554,113
Members
248,016
Latest member
Advally Service

Trending content

Back
Top