3D Printed Fog Light Filler Plate for Rigid D2

Good stuff. Mind sharing the design process? I'm curious how you got a baseline for the compound curves.

For anything with fairly difficult curves, I typically start by scanning the object itself (in this case, the fog light assem.) on a standard office scanner. For any curves that can't be accurately scanned directly (too big of an object, uneven surfaces, etc.), I'll cut identical curves out of card-stock using the object as a 'stencil' and scan those in. Once I have all the scans I need, I just import them into Solidworks, scale/locate them based on the alignment/nominal measurements of the physical object, and trace the curves in. From there, surfaces and extrudes can be created and manipulated as needed.
 
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Any plans for a rear bumper option?




TIN has a rear bumper pod, and let me tell you it is awesome. I have mine wited into my backup light,every time I back up at night, I smile.....











Master TIN I have been eagerly awaiting this project.... YOU DA MAN!!
 
It would be really awesome if you developed a version that didn't require such expensive lights.....
 
For anything with fairly difficult curves, I typically start by scanning the object itself (in this case, the fog light assem.) on a standard office scanner. For any curves that can't be accurately scanned directly (too big of an object, uneven surfaces, etc.), I'll cut identical curves out of card-stock using the object as a 'stencil' and scan those in. Once I have all the scans I need, I just import them into Solidworks, scale/locate them based on the alignment/nominal measurements of the physical object, and trace the curves in. From there, surfaces and extrudes can be created and manipulated as needed.
Oh ok, thanks. I've done the "picture next to a tape measure" method before, never thought about using a scanner. Seems like that would be relatively parallax free, no?
 
Oh ok, thanks. I've done the "picture next to a tape measure" method before, never thought about using a scanner. Seems like that would be relatively parallax free, no?

Right, it is parallax free and great for anything that can be placed fairly flat on the scan bed. You just have to keep in mind the short depth of field that a scanner can capture.
 

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