Air Intake Pump Dead

Mobius

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Just wondering if anyone has had issues with their air intake pump? I bought a 2005 limited cheap last month. Has 100k miles, started noticing a loud noise when I'd start it up in the morning. Last Friday I noticed the noise was gone and the CEL light came on as well as the VSC Trac off light. Started to drive it and quickly realized the computer was in limp home mode. Took it to a friends' shop, threw the scanner on it, and it's showing a P2445 and a C1202. Looks like the air intake pump under the manifold is dead. Looks like it's going to cost around $1500 to fix. Anyone else have this problem?
 
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A part that expensive, def. try a pick and pull first. 1500 new, maybe 100 used. Some places will give you a limited, DOA warranty.
 
2005 V8's and On have it. Not sure about the V6.

In my "research" to buy the 4th gen, I made sure to take a look at all the really large issues. This isn't one. In fact, this is the first I have heard of it. It may be an issue for the Tundra folks, but it doesn't appear to be a large issue with us.
 
Just wondering if anyone has had issues with their air intake pump? I bought a 2005 limited cheap last month. Has 100k miles, started noticing a loud noise when I'd start it up in the morning. Last Friday I noticed the noise was gone and the CEL light came on as well as the VSC Trac off light. Started to drive it and quickly realized the computer was in limp home mode. Took it to a friends' shop, threw the scanner on it, and it's showing a P2445 and a C1202. Looks like the air intake pump under the manifold is dead. Looks like it's going to cost around $1500 to fix. Anyone else have this problem?


It appears to be just for emissions, meaning you can drive without it. You truck driving in limp mode won't hurt it. So, that means you can tinker with a few solutions before you decide to spend 4k.

I say you do what the tundra fellow did. Pull that bad boy off and see if you can get it working. Who knows.. a large pebble or some other thing could have just gotten in there and stuck it. Pop it off, clean it out with some forced air... check the connections.

Also... wtf about this is WORTH 4k????? Thats a new engine. Geesh. Ripoff. Its a fan....
 
well the 4k is for the replacement of both the pump and valve from what i understand. pretty lame.
i heard that if you are in California it should be covered under the emissions law. again this this is what i have been hearing from the other tundra guys
 
well the 4k is for the replacement of both the pump and valve from what i understand. pretty lame.
i heard that if you are in California it should be covered under the emissions law. again this this is what i have been hearing from the other tundra guys


Only if you're still in the warranty period (or toyota extends the warranty when it comes to certain TSBs.)

The reason the Tundra's have it so bad is because of a poorly designed air intake for that pump. Water gets inside, ruins the pump, and the pump sends it out to the valves which get rusty and corroded and stick.

The redesigned setup for the Tundra's are 2 new valves (either 4.7 or 5.7), new pump, and a modified intake tube. If you catch it within the warranty period, super, if not, $$$.



The 4R's do not share this same issue.
 
Thanks guys for the info. Heading to the shop tomorrow. Going to hurt the wallet but has to be done I guess. I did consider going to junk yard but I think I'd rather bite the bullet and just install a brand new one.
 
So we have those pumps/valves on our 4.7L 4Runners? They just aren't prone to issues if/when getting wet?

If so, I wonder how the systems are different.

Are those pumps in the passenger side 'air intake' fender?

I bet that Blackworks guy knows...
 
So we have those pumps/valves on our 4.7L 4Runners? They just aren't prone to issues if/when getting wet?

If so, I wonder how the systems are different.

Are those pumps in the passenger side 'air intake' fender?

I bet that Blackworks guy knows...


I believe that only the '05+ VVT-i motors have them. I know the valves are under the upper intake like the 08+ 5.7L's. I believe the pump is in the valley on ours, and in the fenderwell for the Tundra, but I could confirm at work tomorrow.

As far as why ours may last longer, again, it's the way the Tundra ones happen to catch water bringing more than intended, unlike ours which has a better ait intake which prevents less water from getting into the pump. That's why they redesigned the Tundra air pump intake and extended the warranty on them. We've seen A LOT at my dealer.
 
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I am curious about that. If it isn't a sensor, and it is just operated at start up.... I bet it is a simple continuity connection and the ECU simply cycles that plug hot/cold based on a set time frame.

You may simply be able to simply short it, and that might trick the ECU into thinking it is there.
 
I've got the same problem in my '05 Sport, 8 cyl. The say the codes reflect that switching valves are stuck closed. They want $3K to repair..... and confide that the Tundra has the same problem...
 
My 2008 had this problem around the 15k mile mark, before I bought it. Here's the text from the three service records:

CHECK ENGINE LIGHT ~|~CUSTOMER STATES CHECK ENGINE LIGHT ON VSC AND TRAC LIGHT ON AS WELL. ~|~P02445 SECONDARY AIR INJECTOR PUMP STUCK OFF. ~|~NEEDS A NEW AIR PUMP, ORDERED PUMP.

DRIVEABILITY CONCERN ~|~CHECK ENGINE LIGHT WAS ON, DIAGNOSED AS AIR PUMP, SOP IN STOCK. ~|~P02445 CODE PULLED, NEEDS AIR PUMP DRIVER. 170991, .3 R&R W/Z-TIME OF 1HR. (1.3) T1-8A, T2-83. ~|~REPLACED THE AIR PUMP DRIVER.

CHECK ENGINE LIGHT ~|~CUSTOMER STATES CHECK ENGINE LIGHT ON PUT AIR PUMP DRIVER IN LAST TIME ON ~|~WATER IN AIR PUMP. 170011, 1.5 + .5 Z-TIME FOR AIR PUMP. T1-8A, T2-88. ~|~PERFORMED ACTIVE TEST, FOUND AIR PUMP VOLUME LOW, REMOVED AND INSPECTED FOUND WATER IN PUMP. REPLACED AIR PUMP.
 
Man it sucks that the dealers and manufactuers get away with charging so much for a part... its just not worth THAT much money. Its an pulse width modulated air pump, a little better built than a blower motor...
 

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