Just wondering how the dealer's remans held up, and do they have the quality OEM boots? I called my local Dealer and they can get me one.
Hey, sorry I've taken a while to respond to this. Been super busy.. anyway, yes they have held up terrific. I did recently finally re-boot my originals and swap them back on. My re-mans has developed tears on the outer boots, on the inner sides, right where the bellows starts. i had been keeping an eye on them for a few months after I first noticed it. I would say they lasted almost 100K. I'll have to go back through my notes to tell for sure. I'm pleased with them. I plan on doing a re-boot on those now. The only thing I noticed that was "bad" was that there was a little corrosion on the outer end of the shaft. Not bad, a wire brush should clean it off but somehow moisture had gotten behind the dust cover. I recently re-did my front brakes and decided to pop off the dust covers while I had the wheels off and I sprayed it down with WD-40 (wiped off excess) to hopefully prevent rust formation.
Incidentally, here is a tool I discovered that works awesome for getting the CV bands tight enough (crimp style). The crimp pliers wont get them tight enough and I had some grease seep out of the outer boots on the outer ends.
Amazon.com: OTC 4722 Stinger Heavy-Duty CV Boot Clamp Installer: Automotive
The humble mechanic, on youtube, has a video of this tool.
This tool is very similar to the SST shown in the service manual for the re-boot instructions. The "teeth," however are a bit thick, so a pair of the crimp pliers are a good start, then finish up with this OTC tool. The crimp has to be really tight, like less than 0.8mm gap at the crimp. Its in the service manual.
Also, it would help to have some spare CV bands. I broke one that comes in the kit. you get a few different styles. The one I broke secures with a fold over tab, and then locks down with 2 smaller tabs. I had to get one that used the crank and cut style tool, which worked fine. I decided to order some crimp style bands (the re-manned axles are assembled with them) that are open and have several little hooks that allow you to custom size them a little. Don't get the ones off amazon. they're cheap but I read several reviews saying people had them break. Oetiker makes them and they are much higher quality with thicker material. They also make the clamps used to joint Pex pipe.