mpg/tune-up/repairs
When we got out 90 V6 4runner I went through a number of repairs and servicing to improve the performance/mpg. I replaced the following to start off with a decent basis:
-plugs
-all filters(air , fuel, oil, trans, etc.)
-changed all diffs over to synthetic
-cleaned throttle body
-dist. cap and rotor
-wires
-set tire pressures(new tires, Michelin)
-set base idle(a tade lower then spec). Factory setting was really high for an auto trans.
-drilled out base of air filter housing for increased air intake(1-1.5 hole saw bit). This was quite effective, add 1 mpg across the board(cty & hwy).
-flushed and changed trans fluid
Then I wanted to attack, make sure nothing was dragging and properly adjusted. Here's what the repairs looked like:
-cleaned and repacked wheel bearings, new seals
-new pads and rotors
-flushed brake fluid
-adjusted rear brake shoes
-new hoses and master cyl
-cleaned calipers for brake dust, pads move freely. Caliper pistons moved freely.
Ironically, I lost about 1mpg after adjusting the front wheel bearing to factory spec, but it really tightened up the feel of the front end through the steering wheel.
On the performance side , I wanted to get some of dullness out of the acceleration which to some degree I'm still working on. I did the following which seemingly plants the power down more directly, much tighter now.
-replaced trans and motor mounts
-rebuilt all the rear suspension with urethane bushings(waiting on parts for front)
-rebuilt front and rear sway bars with urethane bushings
-replaced shocks
This fundamentally changed the behavior of the truck in many ways(handled better, improved take off, improved stability on the highway, etc.). Feels more like a new truck, then one from 1990. MPG differs greatly from summer to winter due to warm-up cycle(and fuel quality), but generally get 14-15 city, 18-19 hwy. Well, this is all that comes to mind initially. I agree with the person's comment about an electric fan, it would probably greatly improve mpg. My next project will be to investigate a full Downey header exhaust system. Good luck.